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Making Chips Podcast for Manufacturing Leaders

Making Chips Podcast for Manufacturing Leaders

522 episodes — Page 10 of 11

MC072: Analyzing the Performance of the Manufacturing Sector with Senior Economist Bill Strauss (Part 2)

On part 2 of this episode of MakingChips, we continue our discussion with Bill Strauss, Senior Economist at the Federal Reserve Bank of Chicago. Topics discussed in this episode include the world economy, energy prices and their impact on manufacturing, borrowing and loans, education, growth rate, future economic trends, and the millennial generation. Episode Structure: [01:30] - Manufacturing Renaissance [03:35] - Energy Production and Manufacturing [06:05] - "The Good Old Days" [07:30] - The Two Ways to Economic Growth [10:45] - Educated Workforce [15:00] - Gradual Improvement [16:15] - Quick Fire Questions for Bill [18:40] - A Glimpse into the Future [21:55] - Millennial Generation's Effect on Manufacturing [23:45] - Conclusion of Episode We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Jun 22, 201626 min

MC071: Analyzing the Performance of the Manufacturing Sector with Senior Economist Bill Strauss (Part 1)

On part 1 of this 2 part episode, we have a conversation with Bill Strauss. Bill is a senior economist and economic advisor in the economic research department at the Federal Reserve Bank of Chicago. His research papers include analysis of the manufacturing sector, the automotive sector, the Midwest regional economy, the trade-weighted dollar, business cycles and Federal Reserve payments operations. Bill shares his experience working with the Federal Reserve Bank of Chicago and how it relates to manufacturing. We also discuss the highly anticipated MakingChips Mastermind and Workshop series, Jim shares his experience working with SkillScout, and we discuss the future of automation in Manufacturing News. Episode Structure: [03:20] - Manufacturing News [06:10] - MakingChips Events [07:30] - MakingChips Workshop [08:28] - IMTS 2016 Registration [10:22] - SkillScout at CARR Machine [13:45] - Introducing Bill Strauss [15:30] - Bill's Role at the Federal Reserve [17:58] - The Rust Belt [19:15] - The 12 Cities [20:33] - Specializing in Manufacturing [21:20] - Explaining the Federal Reserve [24:15] - Board of Directors / Advisory Council [26:25] - The Media [28:30] - Investing in Performance [31:15] - Foreseeing the Future of Manufacturing [32:25] - Conclusion of Episode Mentioned in this Episode: Jim & Jason's Favorite Chicago Restaurants Manufacturing News IMTS 2016 Bill Strauss | LinkedIn We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Jun 15, 201633 min

MC070: Leadership, Action, and a British Accent - with Sean Holt

Today on MakingChips: We welcome a very special VIP guest to our show, Sean Holt - President for the Americas at Sandvik Coromant. Sean has more than twenty years of engineering, business development and management experience. He is currently responsible for Sandvik Coromant's organization in North and South America. Sean shares his background with us, his history with Sandvik, and weighs in on what he believes defines a great manufacturing leader. We also discuss the importance of communication, the future of cutting tools, and what we can do to change the perception of manufacturing. Jim and Jason talk about MakingChips' highly anticipated Mastermind Series & Workshop, and we share more information about the upcoming International Manufacturing Trade Show (IMTS 2016). Episode Structure: [02:40] - Manufacturing News - mitchell lace manufacturing [04:45] - What's New with Jason? [06:05] - MakingChips Mastermind Series [08:15] - IMTS 2016 [09:35] - News at ZENGERS [12:00] - Introducing Sean Holt [14:20] - Sean's Background [16:30] - What Defines a Great Manufacturing Leader? [19:15] - Diversifying Key Industries [23:33] - Communication is Critical [25:25] - Future of Cutting Tools [28:25] - Changing Perception of Manufacturing [30:57] - Engaging the Younger Generations [33:02] - Opportunities in the Future [35:15] - Utilizing Podcasts for Communication [38:00] - Conclusion of Episode Mentioned in this Episode: Manufacturing News IMTS 2016 Sandvik Coromant Sean Holt | LinkedIn We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Jun 8, 201639 min

MC069: ASK MAKINGCHIPS: Do You Have the Right Classification? with Marc Alberico and Steve Lorenzini

We're all familiar with Murphy's Law; "Anything that can go wrong, will go wrong". We've talked about this extensively in a previous MakingChips episode on crisis management, but what can you do to make sure that your manufacturing company is covered in the event that something goes wrong? "It's not a matter of if, it's a matter of when." From equipment breakdowns, to customer and employee claims of injury, you need to be equipped with the knowledge of what kind of coverage you'll need for the challenges you face as a Manufacturing Leader. The reality is that many manufacturers have limited knowledge on the subject, and are often hesitant to reach out to their insurance agency. What can the metalworking nation learn from the insurance industry? On this episode of MakingChips, we talk about insurance and risk management with Marc Alberico and Steve Lorenzini of The Daniel and Henry Company. Marc and Steve share their extensive knowledge of risk solutions for the manufacturing industry and provide an answer to a MakingChips listener's question. In manufacturing news, we talk about the future of automation and it's business implications.. Jim and Jason share details of two very special MakingChips events as we look forward to IMTS 2016. Episode Structure: [03:25] - Manufacturing News [06:45] - Mastermind Series [08:05] - MakingChips at IMTS 2016 [09:35] - Introducing Steve and Marc [11:36] - Answering Rob Trout's Email [13:05] - How did this collaboration begin? [19:06] - OSHA Compliance [21:15] - Understanding the Depth of Your Business [24:38] - "The Sheep in Wolf's Clothing" [26:30] - Product Liability (Prototype vs Medical) [32:15] - Misclassified Areas [38:15] - When to Call the Insurance Company [40:40] - Conclusion of Episode Mentioned in this Episode: Manufacturing News IMTS 2016 The Daniel and Henry Company Contact Marc & Steve Ryan's Patreon Account We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Jun 1, 201645 min

MC068: Innovation, Technology, and Milling Expertise with Troy Stashi

Today on MakingChips: We are coming to you from the Sandvik Coromant Headquarters located in Fair Lawn, New Jersey. On this episode, we have a conversation with special guest Troy Stashi, Industry & Application Specialist in Automotive/Milling at Sandvik Coromant. Troy shares his expertise on several different topics including milling, efficiency, and trends in machining. In manufacturing news, we talk about HP's cutting edge 3D printer. We also discuss our upcoming MakingChips events including our live broadcast from the floor of IMTS 2016. Episode Structure: [02:38] - Manufacturing News [05:15] - What's new with Jason? [06:15] - Mastermind and Workshop [09:22] - MakingChips at IMTS 2016 [11:05] - What's new with Jim? [12:38] - Welcome Troy Stashi of Sandvik Coromant [13:55] - Troy's History with Sandvik Coromant [16:26] - Solving The Most Common Problems [22:00] - Trends in Milling Cutters [26:15] - Programming [31:33] - Coolant vs. No Coolant [35:30] - Coating Technology [37:50] - Conclusion of Episode Mentioned in this Episode: Manufacturing News IMTS 2016 Troy Stashi | LinkedIn Ryan's Patreon Account We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

May 26, 201641 min

MC067: Doing Business with Friends

There is an old adage that has been floating around the business world for ages; "you should never do business with friends". If you've never worked together with your friend, it can be difficult to translate their skills from a social context into a business one. That doesn't mean that you should refuse to start a business relationship with friends and family. On this episode of MakingChips, we ask the question: can you have close relationships with vendors and clients? Jim and Jason discuss their personal experiences and lay out some hypothetical situations about doing business with friends. We also talk about the continued popularity of the retro movement and its effect on manufacturing. Also discussed is recent news with Tesla Motors, the MakingChips Mastermind & Workshop series, and IMTS 2016. Episode Structure: [00:09] - Episode Preview [02:35] - Manufacturing News 1 [06:10] - Manufacturing News 2 [09:45] - MakingChips Mastermind and Workshop [11:10] - IMTS 2016 Registration [12:50] - Sandvik Coromant [15:10] - "Doing Business with Friends" [20:04] - Honesty [25:00] - Unsuccessful Business with Friends [29:03] - Circling Back [34:04] - iTunes Review // Conclusion of Episode Mentioned in this Episode: Our FAVORITE Restaurants in Chicago Manufacturing News 1 Manufacturing News 2 IMTS 2016 Ryan's Patreon Account We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

May 18, 201637 min

MC066: A Community of Makers - The Catalyst for Catalyze with Bill Fienup

When it comes to starting up your own business, it isn't always easy finding the the right space for exploring, creating, and developing your new ideas. What if you could assemble a community of like-minded people in a place where you can share ideas, be inspired, and collaborate with other creators. "It started with four or five people, grew to 400, and now we've built a physical home for that community." - Bill Fienup On this episode of MakingChips, we sit down with Bill Fienup, co-founder of Catalyze Chicago. Catalyze is a creative and collaborative workspace, equipping its members with state-of-the-art tools, industry mentorship, manufacturing support, and investment networks. With a focus towards business start-ups, Catalyze has become Chicago's premier center for product development and commercialization. Bill shares his brush with internet fame, his inspiration for building Catalyze, and why he believes a maker space like Catalyze should be in every community. We also preview IMTS 2016 and share some of what our listeners can expect from MakingChips at the event. Episode Structure: [00:07] - Episode Preview [02:45] - MakingChips Mastermind & Workshop [06:00] - IMTS 2016 [06:40] - MakingChips Studio [07:50] - Welcome Bill Fienup of Catalyze Chicago [09:00] - "Internet Famous" Story [10:20] - Patented Biopsy Needle [12:25] - The Formation of Catalyze [16:00] - How long has Catalyze been an organization? [18:51] - Benefits of Membership [22:45] - Membership Fee Structure [25:49] - Inspiration for Building Catalyze [26:40] - Investor Structure [28:55] - The Future of Catalyze [30:30] - Starting a Maker-Space in your Community Mentioned in this Episode: Our FAVORITE Restaurants in Chicago Heinz Automato IMTS 2016 Bill Fienup | LinkedIn Ryan's Patreon Account We Want to Hear From You, The Metalworking Nation: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

May 11, 201639 min

MC065: Creating a Successful eBay Campaign for your Machine Tool

There are several options when it comes to selling one of your old machines. Some are more convenient than others, but might offer you less money than what you expected. With a little bit of added effort, you can get the most money out of your old machine. On this episode of MakingChips, Jim shares his steps for creating a successful eBay campaign. We also talk about the upcoming IMTS 2016, Chicago restaurants, and the problems the U.S. faces in manufacturing. Episode Outline: [00:07] - Episode Preview [03:15] - Manufacturing News [08:40] - IMTS 2016 [10:55] - Sandvik Coromant [13:05] - Selling Your Machine Using eBay [14:50] - Getting a Good Picture [17:30] - Fees [18:20] - Auction [19:40] - Buy it Now [23:15] - eBay vs Machine/Tool Dealer [25:15] - Skill Scout [26:20] - Episode Conclusion Mentioned in this Episode: Manufacturing News Article Our FAVORITE Restaurants in Chicago IMTS 2016 Sandvik Coromant Registration Metal Cutting Knowledge JIm's Office Manager Ad Ryan's Patreon Account We Want to Hear From You: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Apr 20, 201628 min

MC064: Inspiring the Next Generation of Makers - The Shop Rat Foundation with Kelly Burr

The Manufacturing Industry of today looks a lot different than it did 20 or 30 years ago. Modern machine shops are safe, clean working environments; equipped with high-tech machinery. Unfortunately, there is still a stigma associated with manufacturing as a "dirty" and "dark" profession. So how do we change this perception amongst our youth? Or perhaps more importantly, their parents, whose misperceptions of the industry might lead them to believe that a four-year college degree is the only sure route to a rewarding career. "To change people's minds and to change the perception [of manufacturing], it's the youth that we need to be educating." -Kelly Burr On this episode of MakingChips, we welcome our guest Kelly Burr, Executive Director of the Shop Rat Foundation. The Shop Rat Foundation is a non-profit organization with a mission to ignite interest in manufacturing careers among our nation’s youth, through development of innovative educational tools, curriculum and outreach programs and in partnerships with schools, community groups, companies and industry associations. We also discuss manufacturing news, IMTS 2016, and how to start a similar hands-on program in your community. Episode Structure: [00:07] - Episode Preview [01:55] - Manufacturing News [05:12] - IMTS 2016 Registration [07:10] - Welcome Kelly Burr [08:52] - Shop Rat's Story [12:10] - Shop Rat's Mission [14:10] - Students [15:00] - Shop Rat’s Programs [18:15] - Machining Class [20:45] - Student Feedback [22:05] - Exploratory and Preparatory Programs [23:02] - Starting a Similar Program in your Community [27:12] - Conclusion of Episode Mentioned in this Episode: Manufacturing News Article IMTS 2016 Shop Rat Foundation Kelly Burr | LinkedIn Ryan's Patreon Account We Want to Hear From You: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Apr 14, 201629 min

MC063: Manage & Mitigate - Developing a Crisis Plan for your Manufacturing Company with Scott McPherson

There is an old saying: “Expect the best, prepare for the worst.” It’s not something we want to think about, and it can be a difficult topic to discuss. Crises don’t happen very often, but when they do occur, they tend to have significant consequences. Without a well-thought out, strategic plan, your business is at risk of being completely caught off guard should a disaster happen. "Know that a crisis will happen at some point. It's just a question of how big it is or how small it is. The trick is being prepared." - Scott McPherson On this extended episode of MakingChips, we talk Public Relations with Scott McPherson, Principal at McPherson Public Affairs Group. Scott also shares some important tips on crisis preparation, including steps you should take to properly manage a crisis in your manufacturing shop. In Manufacturing News, we discuss the resurgence of vinyl records and it’s impact on record manufacturers. We also speak on the phone with Peter Eelman, Vice President - Exhibitions and Communications, AMT, about this year’s upcoming International Manufacturing Technology Show. Episode Structure: [00:07] - Intro [01:45] - Springtime in Chicago [02:44] - Manufacturing News [07:53] - What's New at ZENGER’S Industrial Supply [08:40] - What’s New at CARR Machine & Tool [09:15] - IMTS 2016 [09:57] - Call in with Peter Eelman [17:05] - Sandvik Coromant [18:20] - Welcome Scott McPherson [20:15] - What does McPherson Public Affairs do? [21:15] - How can my company benefit from a P.R. firm? [23:40] - What Was Old Is New Again [25:50] - Crisis: What are the things you should do right away? [29:40] - How do you prepare for a crisis? [33:08] - An Unfortunate Incident [37:01] - Handle Things Right Away [38:20] - Litigious Situation [40:50] - What are the very basic ways to be prepared? [42:06] - Reach out to Scott [43:00] - MakingChips Mastermind [44:05] - Conclusion of Episode Mentioned in this Episode: Manufacturing News Article IMTS 2016 Sandvik Coromant Scott McPherson | LinkedIn We Want to Hear From You: [email protected] [email protected] [email protected] Telephone: (312) 725-0245

Apr 5, 201646 min

MC062: Manufacturing a Community - Accelerating Success with a Mastermind Group

Throughout history, successful individuals such as Andrew Carnegie, Henry Ford, and Thomas Edison all met with groups of like-minded people on a regular basis, to help one another achieve common goals and grow. Today, this concept is called a “mastermind”, and is very well known amongst successful business owners. In fact, many consider some concept of a mastermind group as a critical part to maintaining a healthy network. "Whether it's a problem that you need to solve, whether it's creating and implementing goals, and just supporting each other through hard times. I think its necessary for every manufacturing leader to be a part of some kind of group like that. I'm going to say it... It's necessary." - Jason Zenger On this episode of MakingChips, we talk about what a mastermind group is, how it can benefit you and your manufacturing business, and what steps you can take to form one. We also talk manufacturing news and preview the upcoming IMTS 2016. Episode Structure: [00:07] - Episode Preview [01:35] - Manufacturing “Stuff” [03:22] - Manufacturing News [05:35] - IMTS [06:34] - Sandvik Coromant [07:23] - Mastermind Groups [08:23] - Jason’s Mastermind Groups [09:45] - Old School Philosophy [10:45] - Experience with Master Minds [12:45] - Rules and Structure [14:00] - Sharing Personal Information [16:25] - Primary Components of a Good Group [18:30] - Diverse Group of Businesses [20:00] - Steps to Starting a Mastermind Group [22:50] - MakingChips' Mastermind Group [25:45] - Conclusion of Episode [26:25] - Ryan’s Patreon Account Mentioned in this Episode: Manufacturing News Article IMTS 2016 Sandvik Coromant Donate to Ryan's Patreon Account! We Want to Hear From You: Email [email protected] [email protected] [email protected] Telephone (312) 725-0245

Mar 29, 201627 min

MC061: Riches in the Niches

We come to you from two separate locations (Dallas & Chicago) on this remote episode of MakingChips. Today we talk about establishing and exploring your manufacturing company’s niche. Jim and Jason share their idea of what niche means to them in their respective companies. In Manufacturing News we discuss Five Vital Steps to Set Up a Successful Manufacturing Business. We also recap the TMA’s 90th annual meeting, and introduce a new MakingChips partnership. Episode Outline: [00:07] - Episode Preview [01:45] - Dallas Airport [02:40] - Affiliated Distributors [03:40] - Manufacturing News [06:40] - Finding the Right Factory [07:30] - A Great Team [08:55] - Business Model [09:55] - TMA Board [12:20] - Riches in the Niches [14:00] - ZENGERS Industrial Supply’s Niche [16:45] - ZENGERS Original Business Model [18:48] - CARR Machine’s Niche [22:52] - Picking the Right Jobs [25:05] - Evaluate, Experiment, Evolve [26:15] - IMTS Workshop [27:25] - Sandvik Partnership [30:12] - Conclusion of Episode Mentioned in Episode: Article From 'Manufacturing News' Adhq Ryan's Computer We Want to Hear From You: Email [email protected] [email protected] [email protected] Telephone (312) 725-0245

Mar 17, 201632 min

MC060: An Industry of Makers - 2016 Crain's Manufacturers Summit with Special Guests

On this special episode of MakingChips, we recap the 2016 Crain's Manufacturers Summit with interviews from several VIP guests. First, we speak with John Sapiente of Elgin Die Mold and Trident Manufacturing about the challenges of running two businesses. Second, we have Jason Scher of Vosges Chocolate who speaks to us about working with your spouse, and the evolution of Vosges Chocolate. We also have a conversation with Tom Pellette of Caterpillar, where we discuss Caterpillar's supply chain relationships with machining companies, as well as the economic future of manufacturing. Lastly, we talk with Sagar Patel of Woodward about their recent expansion, and promoting manufacturing to future generations. At the end of this episode, we recap what we took away from the event. VIP Guests: John Sapiente - President at Trident Manufacturing, Inc. Jason Scher - Chief Operating Officer at Vosges Chocolate Tom Pellette - Group President of Caterpillar Inc. Sagar Patel - President, Aircraft Turbine Systems at Woodward Episode Outline: [00:07] - Episode Preview [01:40] - Welcome John Sapiente [02:06] - Elgin Die Mold’s Vision [04:05] - Trident Manufacturing - Driving Out Waste [05:05] - Wearing Many Hats [05:50] - Welcome Jason Scher [06:30] - Working With Your Spouse [07:56] - Evolution of Vosges Chocolate [09:50] - Welcome Tom Pellette [10:15] - Caterpillar’s Supply Chain Relationships [12:15] - Economic Future [13:40] - Sustainability Trends [15:10] - Welcome Sagar Patel [16:00] - Woodward’s Expansion in Illinois [19:25] - Promoting Manufacturing’s Image [22:10] - Recapping 2016 Crain’s Manufacturers Summit [23:45] - Small Donation for Ryan [25:30] - Conclusion of Episode Mentioned in this Episode: Ryan's Laptop

Mar 9, 201626 min

MC059: Women in Manufacturing - Stamping Out a New Vision with Erica Wiegel

Women are the future of manufacturing industry leaders and essential to the success of the industry. However, many women in manufacturing have experienced a gender bias which has excluded them from core managerial roles such as production supervisors and operations managers. Compounding the issue, many people think of manufacturing jobs as dirty, unskilled, back-breaking labor. That’s not the case anymore... "When the five years had passed and I hadn't done anything, that's when I had to re-evaluate my goals, my decisions, and what I wanted to execute." - Erica Wiegel On this episode of MakingChips, we have a great conversation with Erica Wiegel, President and Owner of Aro Metal Stamping. Erica shares with us her inspiring story of accomplishing her goals through acquiring a new business. She details the acquisition process, challenges she faced along the way, and lessons she has learned from her experience. We also discuss manufacturing news, WBE certification, associations, and the future of manufacturing. Episode Outline: [00:07] - Episode Preview [01:55] - Manufacturing News [04:15] - Welcome Erica Wiegel [07:25] - What Aro Metal Does [08:10] - Erica’s 5 Year Goal Plan [10:20] - Woman Business Enterprise [12:00] - Acquiring a New Business [13:30] - New Employees [14:15] - A Good Fit (Company Culture) [16:20] - Value Added [17:45] - Defining Goals [18:55] - Challenges, Mistakes, and Lessons [20:25] - Associations [21:40] - Competitive Edge [22:30] - WBE Certification [23:48] - The Next 5 Years (Near-sourcing) [25:50] - Cleaning Up [26:45] - Conclusion of Episode Mentioned in this Episode: "Manufacturing News Article Wiegel Tool Works Aro Metal Stamping Erica Wiegel | LinkedIn TMA | Technology | Manufacturing Aligned Women In Manufacturing: Home About WBE Certification Near-sourcing We Want to Hear From You: Email [email protected] [email protected] [email protected] Telephone (312) 725-0245

Feb 24, 201629 min

MC058: "Life is Great!" - Developing Your Core Values

A few months ago, we met with Craig Zoberis of Fusion OEM to talk about his company's Core Values. In that episode, we covered the importance of figuring out who you are as a company and what you stand for. More than anything, being a leader is about staying true to the values and principles that you have built your company on. Leadership also imparts the responsibility of holding your vision even as it becomes more tempting to disengage and simply enjoy the fruits of success. “You come to the point where you’ve hit a ceiling and you need to break through that ceiling. The only way to do that is to really get unified, get focused, and have a clear vision of values that the whole company is following." - Jason Zenger On this episode of MakingChips, Jim and Jason cover the basics of developing your core values. Jason shares his process of developing ZENGERS' core values with the listeners. We also talk with John Sapiente of Trident Manufacturing, who will be a panelist at the upcoming Crain's Manufacturers Summit. Episode Outline: [00:07] - Episode Preview [01:16] - Phone Interview with John Sapiente [03:10] - Innovation [06:50] - Growth at MakingChips [08:10] - Listener Engagement [10:30] - "Titan American Built" [12:40] - Leave Us Feedback [14:00] - Developing ZENGERS' Core Values [16:50] - Interviews [21:15] - Collecting Data [23:40] - Core Value vs. Vision [26:50] - ZENGERS' Core Values [27:15] - Fusion OEM's Core Values [28:18] - Life is Great! [30:26] - Embodying the Core Values [31:25] - Life Happens [33:15] - Call to Action ZENGERS Core Values: Do the right thing. Go above, and beyond. Be dependable. Life is great! Mentioned in this Episode: Crain's Midwest Manufacturers Summit (Promo Code: MANU2) John Sapiente of Trident Manufacturing, Inc. Bobby Soles Propeller Titan American Built MC046: What Makes Fusion OEM Unique We Want to Hear From You: Email [email protected] [email protected] [email protected] Telephone (312) 725-0245

Feb 17, 201637 min

MC057: Creating a Future Workforce - How a Council of Manufacturing Leaders Takes a High School Metals Program to the Next Level - with Rob Stuebing

Last week, we talked with Frank Holthouse about East Leyden High School’s Metals Program, and how they are providing an environment for students to learn modern manufacturing practices. This week, we continue that discussion. What can we do to spark interest in manufacturing to the younger generation? How can you replicate the success of Leyden’s Metals Program in your own community? “We need to see more of this in high schools … Those in the industry should be pushing their local high schools (or other outlets) ... to cater to getting more people involved in the world of manufacturing.” - Rob Stuebing On this episode of MakingChips, we speak with Rob Stuebing. Rob is the Vice-President of Qualiseal Technology and Current Chair of the Leyden Technology Council. Rob talks with us about the inception of the council, the success of the metals program, current objectives for the organization, and enhancing your high school’s metalworking program. We also discuss manufacturing news in the current political climate. Episode Outline: [00:07] - Episode Preview [01:15] - Crain’s Manufacturing [02:56] - Manufacturing News [05:15] - Welcoming Rob Stuebing [07:10] - Leyden Technology Council [09:40] - Technology and Manufacturing Association [10:10] - Inception of the Technology Council [12:15] - Appealing to the Younger Generation [14:50] - Objective of the Technology Council [17:09] - Enhancing Your High School Metals Program [18:55] - Meeting Agenda [20:37] - Success Stories [23:00] - Conclusion of Episode Mentioned in this Episode: Crain's Manufacturers Summit Promo Code: MANU2 Donald Trump and Apple Leyden Technology Council

Feb 10, 201625 min

MC056: From World War II to Today: The Metals Program at Leyden High School

Just a few years ago there were stories of mass layoffs in the manufacturing industry. Now, that is no longer the case. In 2015, Forbes listed Machining as one of the top 10 hardest jobs to fill in the United States. Today, Manufacturers are increasingly looking to high schools and community colleges to fill current staffing needs. Many schools are working to meet demand by modernizing their manufacturing education programs. “We’re very proud of where we are, and where we’ve taken our program since the 1940’s" - Frank Holthouse On this episode of MakingChips we have a conversation with Frank Holthouse. Frank serves as the Industrial Technology Chairperson at East Leyden High School, where he has been teaching for the last 10 years. Frank instructs East Leyden’s metalworking program, simply referred to as the Metals Program. The Metals Program provides opportunities for students to learn about modern technical practices, industrial organizations, and the role of technology in our industrial society. Students are encouraged to explore several courses, specialize in a specific course area, and ultimately participate in the school/industry cooperative work program. Episode Outline: [00:07] - Episode Preview [01:00] - Crain’s Manufacturers Summit [02:18] - Manufacturing News [04:15] - Welcome Frank Holthouse [05:20] - Industrial Program at East Leyden H.S. [09:08] - Machines in the Shop [10:21] - Enrolling in the Metalworking Program [13:15] - Safety and Measurements [15:00] - Structure of Metals Class [16:55] - Fundamental Machining Skills [17:40] - Jim’s High School Experience [20:45] - NIMS Credentials [22:25] - Marketing the Program [25:20] - Challenges of Running the Program [26:45] - Size of Metalworking Program [27:30] - Success Story [30:10] - Conclusion of Episode Mentioned in this Episode: Crain's Manufacturers Summit Promo Code: MANU2 Leyden Metals

Feb 3, 201630 min

MC055: Hands-On Skill Demonstrations: Beyond the Resume with Elena Valentine

An important part of what makes a manufacturing leader successful is their ability to think outside of the box. This line of thinking should also extend to the hiring process. Successful companies are good at bringing the right people into their team, but it isn't always so easy. What if you had the ability to see candidates in action before you made a decision about who to hire? “Manufacturing has always been sexy... It just needs a generational communications facelift.” - Elena Valentine This week on MakingChips, we welcome back last week's guest Elena Valentine. Elena walks us through Skill Scout's process of screening, assessing, and recommending candidates through hands-on manufacturing activities. We also discuss the Crain's Midwest Manufacturers Summit, the consequences of declining oil prices, how Skill Scout got involved in manufacturing, the "new" old way of doing things, and steps to finding the right candidate for your business. Episode Outline: [00:07] - Episode Preview [01:00] - Crain’s Manufacturing Summit [03:15] - Manufacturing News [05:40] - Welcome Back Elena [06:15] - Why Manufacturing? [09:40] - How Companies Experience Candidates [10:11] - Skill Demonstrations and Work Samples [14:15] - Learned Interview Behaviors [17:00] - Finding the Right Candidate [20:00] - Virtual Meaningful Conversations [22:50] - Outside of the Resume [24:30] - Elena’s Call to Action for Listeners [25:50] - Conclusion of Episode Mentioned in this Episode: Crain's Manufacturing Summit Skill Scout [email protected]

Jan 27, 201627 min

MC054 - Human-Centric Hiring with Elena Valentine

Finding the right person for your company is crucial for building a thriving business. When recruiting for open positions, employers look for candidates with the skills, experience, and demeanor they believe will benefit their company. That said, it isn’t always easy to identify candidates who understand the needs and expectations of the job. What can an employer do to capture and relay their company's culture to a prospective candidate, while showing them exactly what the job entails? How can you more meaningfully connect a candidate to your company? "This is not just about building your employer brand, this is about getting quality talent in the door, so that you can get them on-board right away and build your business." - Elena Valentine On this episode of MakingChips, we have a conversation with Elena Valentine, CEO and Co-Founder of Skill Scout. Skill Scout uses an innovative and fresh approach to connect potential employees to companies. Elena shares some of the methods the company uses to match candidates with employers, most notably in the form of video job postings. Also discussed in this episode is the Crain’s Manufacturing Summit and Jim’s recent trip to Jackson, Michigan. Episode Outline: [00:14] - Episode Preview [01:20] - Crain’s Manufacturing [03:30] - Jackson, Michigan [05:40] - Welcome Elena Valentine [08:58] - Attracting Talent [10:20] - Bringing Job Posts to Life [13:45] - Better Hiring Results [16:00] - Logistics Behind the Video [20:52] - How to Shoot a Good Ad [23:45] - Authentic Window [25:20] - Success Story [27:30] - Conclusion of Episode Mentioned in this Episode: http://shoprat.org http://www.skillscout.com https://www.linkedin.com/in/elenavalentine1

Jan 20, 201629 min

MC053: Effective Delegation for Manufacturing Leaders

For many manufacturing leaders, the idea of delegating tasks can cause a feeling of uneasiness. Maybe you think you’ve got everything under control, or that things always have to be done your way. In reality, doing everything yourself is simply impossible, and can cause you unnecessary stress. To be an effective leader you must be able to rely on your team by learning how to delegate strategically. "Any task that really exhausts or pulls energy from you is not something worth doing." -Jason Zenger In this episode of MakingChips, Jim and Jason share some simple strategies that can help you effectively delegate tasks. Also discussed in this episode is the upcoming IMTS trade show, task management in Evernote, learning to let go, and managing expectations. Episode Outline: [00:07] Episode Preview [02:19] Manufacturing News [05:10] Delegating [09:10] Simple Ways to Delegate Tasks [11:50] Task Management in Evernote [15:04] Delegating at MakingChips [17:40] Expectations [21:50] Conclusion of Episode Mentioned in this Episode: http://www.imts.com https://www.strategiccoach.com

Jan 14, 201623 min

MC052 - Goal Setting for Manufacturing Leaders

It’s the beginning of a new year, which for many is a time to start following through with resolutions and goals. Unfortunately, many people come to find that many of those resolutions don’t always pan out the way we would like them to. If you’re serious about making a change, it’s important that you put specific, time-bound goals in place to help you achieve success. "You've got to work on the big rocks before you work on the pebbles in the sand." In this episode of MakingChips, Jim and Jason discuss their main goals for the new year, goal setting for your manufacturing business, a story of priorities and a jar, and manufacturing news. Using the purchase of a new CNC machine as an example, Jim and Jason show you different methods that will help you get one step closer to achieving your short, and long-term goals. Episode Outline: [0:07] - Intro [1:55] - Manufacturing News [06:30] - Call to Action for Listeners [07:10] - MakingChips Website [08:45] - Our Main Goals [10:20] - Rocks [14:45] - Complexity in Today’s Business World [16:10] - SMART Goals [20:55] - Goals for Zenger’s [22:30] - Key Motivations [25:00] - Jim’s Goals [28:44] - Conclusion of Episode Article Mentioned in this Episode: http://money.cnn.com/2016/01/04/news/economy/us-manufacturing-shrinks-again/

Jan 8, 201630 min

MC051 - Additive Manufacturing

Some people think additive manufacturing will radically change the face of manufacturing. Although it is still a relatively new technology, additive manufacturing (also referred to as 3D Printing) has caused quite the buzz in the manufacturing community. Will additive manufacturing eventually become the way of the future, or has it's usefulness been overhyped? “Additive can not do its adding anywhere near as fast as machining can do it’s subtracting." - Peter Zelinski In this episode of MakingChips, we welcome back Peter Zelinski of Modern Machine Shop Magazine. Peter, Jim, and Jason discuss all things Additive Manufacturing, as well as the importance of manufacturing discussion among the presidential candidates. “Manufacturing happens in small facilities.” -Peter Zelinski Episode Outline: [00:17] - Episode Preview [01:26] - Welcome Back Pete [02:00] - What Guided Pete to Manufacturing? [05:30] - Additive Manufacturing [07:50] - Is Additive Manufacturing Overhyped? [11:30] - Additive Manufacturing Under the Radar [13:00] - Modified Machines [15:01] - Can Additive Encourage Domestic Production? [18:00] - Presidential Candidates and Manufacturing [22:40] - Prototyping vs Production [24:00] - Additive vs Machining [27:30] - Call to Action for Listeners [29:45] - How to Reach Peter Zelinski Links Mentioned in this Episode: additivemanufacturing.media mmsonline.com

Dec 23, 201531 min

MC050 - A Year in Review

This is MakingChips Episode 50! In this episode of MakingChips, Jim and Jason recap some of their favorite episodes and interviews from the last year. This episode highlights the story behind MakingChips, as Jim and Jason share their experiences from the beginning to where they are today. “Jason and I really want to thank each and every one of you for tuning in every week, listening to us, being with us, and taking this ride with us. We had no idea that it was going to be as popular and successful as it has been so far. We’re really working hard (very hard) to make it even better.” Episode Outline: [00:08] Episode Preview [01:52] The Story Behind MakingChips [05:15] Hiccups along the Way [06:40] Episode 1 [07:50] Episode 2 [08:20] Recession [09:20] One of our Favorite Episodes [10:00] It’s Not Your Dad’s Machine Shop [11:25] The Power of Networking [12:24] Robots in your Shop [13:00] Skip Generation [13:20] Fernando Ortiz [14:00] Most Downloaded Episodes [15:00] San Diego [15:45] Michelle Mabry [16:30] Patricia Miller [18:09] Jon Baklund [18:18] Eric and Heidi Schmid [19:30] Focus on What You’re Good At [20:00] Tom Hilaris [20:25] Workshops for Warriors [22:45] Julie Poulos [23:30] LinkedIn [25:20] Thank You Listeners [25:45] Jason’s Call to Action [26:24] Thank You Guests

Dec 16, 201527 min

MC049 - Characteristics of a Manufacturing Leader

What makes a good leader? Leadership is the single most important factor in the success or failure of any business. Great leaders use their leadership traits to motivate, inspire, and build high performance teams around them. The role of an innovative leader greatly differs from the conventional image that many people hold of good leadership. What kind of qualities do these innovative leaders share? “The innovators in this industry, (machining, desecrate part production) are engaged together in this huge open source effort at figuring manufacturing out.” – Peter Zelinski In this Episode of MakingChips, we sit down with Peter Zelinski of Modern Machine Shop Magazine. Peter has been a writer and editor for Modern Machine Shop for more than a decade. Peter regularly visits machining facilities to learn about the manufacturing technology, systems and strategies they have adopted, and the successes they’ve realized as a result. He shares many of his insights from these experiences with us, including 4 Traits of Modern Manufacturing Leaders and 3 Deep Level Trends in Manufacturing. “Even making metal parts is ultimately a people business.” – Peter Zelinski Peter Zelinski’s 4 Traits of Modern Manufacturing Leaders: Authenticity Persistence Love Genuine Regard for People 3 Deep Level Trends in Manufacturing: Automation Additive Atmosphere Episode Outline: [00:07] Intro/Preview [01:36] Manufacturing News [04:30] Welcome Peter Zelinski [07:45] Leadership Characteristics [09:10] Authenticity [10:32] Persistence [12:50] Baby Steps [13:35] Process Improvement [19:40] Love What You Do [22:15] Regard for People [25:00] Value of the Employee [26:22] Bad Traits [29:20] Culture Changes (Atmosphere) [33:10] Jason’s Call to Action for Listeners Shops Mentioned in this Episode: Rekluse Motor Sports in Idaho Baklund R&D in Minnesota C&A Tool in Indiana Byrne Tool and Die in Michigan Tech Manufacturing Co in Missouri Also Mentioned in this Episode: Three Ways That Smarter Mobility Is Transforming Efficiency On The Manufacturing Floor Modern Machine Shop

Dec 9, 201534 min

MC048 - Growing a Machining Business While Living 1,400 Miles Away

The thought of leaving your machine shop for even a few hours can be enough to cause anxiety for many manufacturing leaders, so it may seem impossible to imagine running your business from halfway across the country. “To make manufacturing work, to make money, you feel like you have to grab it so hard it slips through your fingers.” – Eric Schmid In this extended episode of MakingChips, we sit down with brother and sister Eric Schmid and Heidi Schaefer of Schmid Tool and Engineering. Eric and Heidi share their story of how and why they made the decision to work remotely, while still maintaining their respective roles in the company. There were many important decisions that they needed to make along the way in order to ensure a seamless transition. This episode covers a range of topics that can help manufacturing leaders decide if working remotely is the right move for them. Topics include Letting Go of Control, Planning the Transition, Bumps in the Road, Being Accessible, Holding Accountability, and Mastering Fear. Episode Outline: [0:07] Intro/ Preview [1:34] Manufacturing News [5:00] Welcome Heidi and Eric [6:10] The Roots of Schmid Tool [7:40] Roles in the Business [9:30] Working Remotely [11:40] Letting Go of Control [14:00] Planning the Transition [14:50] Bumps in the Road [17:00] Being Accessible [19:00] How Do You Let Go? [22:30] Cultural Consistencies [24:00] Making the Move [27:20] Management and Leadership [29:20] Steps to Working Remotely [31:25] The Illusion of Control [33:00] Accountability [35:30] Mastering Fear [37:00] Give and Take [38:40] Helping the Owners [40:00] Conclusion

Dec 2, 201541 min

MC047 - The Ecosystem of a Manufacturing Leader

Last week on MakingChips, we sat down with Craig Zoberis of Fusion OEM for the first half of a two part interview. This week, we cover a range of topics relating to a company’s Core Values. In part two of this episode, Craig shares with us his set of Core Values that define his company while guiding his team member’s actions. Later on, Craig presents us with his insight about the difference between generic Core Values, or what he calls “The Ticket of Doing Business”, and meaningful Core Values that resonate with his employees. The Right Core Values: Strive for Simplicity Show Gratitude Be Flexible Have Fun See Possibilities Go Home Safely Episode Outline: [1:23] – The Daily Huddle [4:00] – How to Handle Sharing Bad News [6:00] – Identifying Bottlenecks [7:00] – Managing Different Schedules [9:00] – Expectations of the Huddle [11:00] – The Three “I’s” [12:15] – Jim Asks Whether Everyone Gets It [15:45] – Employee Growth and Trust [16:30] – The Wrong Core Values [18:45] – The Right Core Values [23:50] – Jason on Core Values [25:40] – Fusion OEM’s Monthly Rock Star Program [30:29] – Jason’s Call to Action for Listeners [32:00] – Outtakes (Craig and Jason Discuss Books) Mentioned in this Episode: Nuts!: Southwest Airlines’ Crazy Recipe for Business and Personal Success No, the Customer is Not Always Right « Albert’s Organics Blog Blog – Fusion OEM Traction: Get a Grip on Your Business [Book] The E-Myth Revisited [Book] Double Double – Cameron Herold Vern Harnish Exponential Organizations

Nov 25, 201533 min

MC046 - What Makes Fusion OEM Unique

In the modern business era, we consistently hear the terms “core values” and “company culture”. Among many other business terms, we have integrated these words into our everyday language. But what are company core values and why are they so important? In this two part episode of MakingChips, Jim and Jason sit down with Craig Zoberis, founder and current president ofFusion OEM. Fusion is an OEM contract manufacturer for industrial OEM’s whose offerings range from Vendor Managed Inventory (VMI) and Kanban system systems for machined parts and private labeling equipment. Craig founded Fusion OEM from his home in Illinois, and has grown the company exponentially since it’s inception in 2002. In 2009, Ink magazine named Fusion OEM as one of the 500 fastest growing privately held companies in the country. Craig begins by giving us a bit of information on his background, what sparked the idea for Fusion OEM, and what his business is all about. Later in the episode, he shares valuable insight on his company’s culture, customers, and core values. Outline of this Episode [0:08] – Intro (Preview) [1:26] – Veterans Day (Workshops for Warriors) [4:12] – Welcoming Craig Zoberis [7:20] – Fusion OEM [12:30] – What Sparked the Idea for Fusion OEM? [16:15] – Fusion’s “Ecosystem” [21:55] – People [24:00] – Core Values [25:30] – Wrong Core Values [30:20] – Jason’s Example of Core Values [32:26] – End of Episode Mentioned in this Episode Workshop for Warriors (http://www.workshopforwarriors.org) “Who: A Method for Hiring” by Geoff Smart and Randy Street (http://www.whothebook.com) “The Advantage” by Patrick Lencioni (http://www.tablegroup.com/oh)

Nov 18, 201533 min

MC045 - Millennials in Manufacturing

In this episode of MakingChips, hosts Jim and Jason talk about millennials, the future of manufacturing, and 7 millennial traits that baby boomers need to learn. The Millennial Generation is made up of people born around the early 1980s to the early 2000s. Currently they make up nearly 1 in 3 American workers. With 3.5 million manufacturing jobs expected to be created in the future it is important for manufacturing leaders to have an understanding of what drives millennials. Jim and Jason cover 7 different traits of millennials to help older generations understand their needs and passions. 7 Millennial Traits Explained in this Episode Passion Risk-Taking Work and Life Balance Project Based Thinking Energized Through Newly Learned Skills Spontaneity Travelers Outline of This Episode [0:07] – Intro (Preview) [1:56] – MAZAK Discover 2015 Event [6:35] – Millennials in Manufacturing [8:40] – 7 Different Traits of Millennials [22:31] – Recap and Questions [24:00] – Outro Article Mentioned in this Episode http://www.inc.com/evan-burns/7-millennial-traits-that-baby-boomer-employers-need-to-learn.html

Nov 11, 201526 min

MC044 - Task Management For Manufacturing Leaders

Episode 44 of MakingChips is inspired by Matthew Feight of Miller Welding. He writes: I should start by saying that I am a Plant Manager for contract manufacturer in central Pennsylvania. We have approximately 400 employees within our 3 locations and are a contract manufacturer of fabricated metal products with capabilities in cutting, bending, welding, machining & painting. I was just referred to your podcasts yesterday by the President of our Company. I have listened to several of your episodes, a couple of your first, and a few of the more recent. One that I took particular interest in was the one regarding Business Management Tools for Manufacturing Leaders. I believe it was Jim who stated that he uses Evernote quite extensively and I would definitely like to hear more on how. I have been using Evernote for some time but do not feel I use it to its potential and would be interested on how Jim uses it to manage his time and tasks. Any input would be greatly appreciated. I am looking forward to listening to more of your podcasts. Sincerely, Matt From Jason: Matt, Thank you for reaching out to us. The funny thing is that Jim did not mentioned this…it was me (Jason)…so, either we sound the same or we are always talking over each other (most likely). I hope that you enjoy this episode. Jason Show Notes: Everybody has a different way to manage getting things done. For some people, it can be as simple as using an “old school” paper planner. For others, they may prefer organizing their tasks into various software programs. The most important thing is to use one system, and stick to it. Using multiple systems of management can be a tough habit to break. Figuring out a way to transition to one form of task management can do wonders for increasing productivity, and simplifying your life. In this episode of MakingChips, Jason shares his knowledge of task management that stems from one of the most popular business books ever written, “Getting Things Done” by David Allen. The main premise of the book is relatively simple to grasp, “Get your tasks out of your head, and don’t touch them multiple times.” Jason shares a quote from his father that captures this concept perfectly. “Don’t open your mail unless you are going to deal with it now and get rid of it.” Later in the episode, Jason explains (in great detail) how he uses the business application, “Evernote” to manage his to-do lists, tasks, and projects. “The Basics of Getting Things Done” “Clearing Your To-Do List” This will help you gain peace of mind and focus on what tasks are most important (New Job, New Quote, New Hire, Increasing Productivity, etc.) “Creating an Inbox of To-Do’s and Projects “Weekly Review” It’s important to spend a short amount of time every week to review your to-do’s and projects. Put them into context so you can tackle in a more productive manner. (Who, Where, and When) “8 Different Ways to Organize Tasks” Single Step Task Items Can Be Completed in Under 2 Minutes Trash Reference Filing System Task to Create a Project Delegated List “Waiting For” Someday/Maybe List On the Calendar “Things to Manage without Evernote” Trash To put simply, trash it and never think about it again because it is of zero importance. (An event you won’t be attending) Calendar Something you are doing on a particular date or time that doesn’t need to be thought of before that time. (A meeting with a partner) 2 Minutes If it is something that can be completed in under 2 minutes, just get it done now and move on. “Setting Up Evernote” Create a notebook called “Action Pending” and another notebook called “Completed” or “Completed Tasks”. Then drag one of those notebooks on top of the other to create a nest or stack and rename that stack “Tasks”. Jason mentions that he uses a third notebook with Tasks called “Completed Content”, which is where he puts everything associated with this podcast once finished. Create a tag called “.When” and “.Who”. The reason for using the dot is so you can group these together with all of your tags. Begin creating your “Who’s”. (Who you are talking to) Create your “When’s” “Projects” Projects are “things” that need to be broken into smaller steps. You should never manage a project like a to-do because it can become overwhelming. Jason refers to an old adage that captures this concept perfectly. “How do you eat an elephant? One bite at a time.” Create a note with the project name in the action pending notebook. Tag is as “Project”. Break up the project into small actionable steps. Create 2-3 of those to-do’s or action steps as notes just as you would for a normal to-do. Once you create the to-do, delete that step out of the master project note. Review your projects once per week to see what new to-do’s need to be created out of it. Once the project is done, move the note to the Completed notebook. “Other Tips” All to-do’s should start with an action verb. This may sound really time consuming and complex, but is actually really easy once yo

Nov 4, 201544 min

MC043 - How to implement ERP (Enterprise Resource Management) in your manufacturing shop wisely

Get out your scuba gear, we’re taking a deep dive today! In this episode of Making Chips Jason and Jim are with a guest, John Berard who has a ton of experience in the research and implementation of ERP (Enterprise Resource Management) systems in manufacturing businesses. John’s got a lot of actionable advice for both the small and larger size manufacturing operations about how to determine your ERP needs, how to find and choose and ERP system, how much budget to set aside for the purchase, and what to expect during the implementation and transition period. This episode could help you take that bold step into a more streamlined way of managing your machine shop. What is an Enterprise Resource Planning system? (ERP) An ERP is business management software—typically a suite of integrated applications—that a company can use to collect, store, manage and interpret data from many business activities. It might and probably will include other software systems (known as MRP - Materials Resource Planning systems). Some of the things a good ERP may include are systems that track product planning and costs, manufacturing or service delivery, marketing and sales, inventory management, and shipping and payment. It sounds complex but once you have the right ERP solution chosen and implemented in your business, the long term benefit is cash savings on a daily basis. Find out more about ERP systems from our guest today, John Berard as he discusses the topic with Jim and Jason. How does an ERP system work? ERP provides an integrated view of your most essential business processes, allowing you to see a “big picture” of what’s going on in your manufacturing operation from many different levels. It also allows you to “drill down” into those broad categories to see the details you need to make better business decisions. A good ERP often does this work for you in real-time, using common databases maintained by a database management system integrated into the program. The applications that are a part of the system share information across the various departments of your operation (manufacturing, purchasing, sales, accounting, etc.). Hear the benefits your business could derive from implementing a good ERP system by listening in to this conversation. How should you start the process of finding and implementing a good ERP system? John Berard, today’s guest on Making Chips, recommends that the owner of the manufacturing company NOT try to make this decision on his own. It’s vital that everyone involved in the collection and use of data within your company be a part of the process. The combined knowledge of the particular facets of your business will enable you to make accurate and helpful decisions about what kind of functionality you’ll need from an ERP system. John’s got some very practical suggestions about how to stage and manage those conversations and how to go about finding the right company with the right solution for you. If you’re considering an upgrade to an ERP system, the basics John shares could save you tons of time and money. Be sure to listen. There are 3 main ways you can mess up the implementation of your ERP system. John Berard has seen many implementations of ERP software and has some “horror stories” about how you can mess it up. #1 - Ignore your people. You have to listen to those you’ve entrusted with the areas of your business. They will have the information and hands-on experience to help you make a good decision. #2 - You want to listen to your peers who have done an ERP implementation in the past. They will have “lessons learned” that will be of great benefit to you, so don’t let the bells and whistles of a fancy ERP system and a smooth talking salesman lead you down a path that a peer is saying may not be the best. #3 - If you have a gut feeling that the software consultant is not serving your best interests by highlighting the bells and whistles of the software that don’t really apply to your operation, listen to that feeling. You don’t want to make a huge mistake on this crucial decision. Find out more from John’s experience on this episode of Making Chips. Outline of this episode [1:05] Welcome and introduction to this episode with John Berard. [3:27] What is the direct function of a ERP (Enterprise Resource Planning tool) or MRP (Materials Resource Planning tool) system? [6:00] How do you bring all the “islands” of MRP systems together under one system? [9:05] An example: a small CNC machine shop, business is good, how do they formalize a plan to bring everything together? [12:13] Success stories of how this transition works. [14:15] Finding an ERP software solution to fit your needs. [15:51] A disaster in ERP implementation solutions and 3 ways you can mess up the transition. [17:28] Avoiding the bells and whistles the salesman might point out so you can apply the system to your typical jobs. [19:37] What should a small manufacturer budget for this type of software? [21:31] How long does it take to i

Oct 14, 201524 min

The benefit of associations and chambers for your manufacturing company

Chambers of commerce have been around for a very long time. The very first recorded mention of a chamber of commerce was in Marseille, .France in 1599. Trade associations have an equally long history with Associations finding their roots in organizations such as the church, medieval craft guilds, and merchant trading groups. Both groups still exist today and could be an important avenue through which your manufacturing business receives support, stays engaged with your community or industry, or becomes known for what you do and the quality with which you do it. On this episode of Making Chips, Jim and Jason chat a bit about the differences between chambers and associations and give their input about the value of each. What is a chamber of commerce and how should you decide if being a member would be beneficial to your company? When you think of a chamber of commerce the first thing that comes to mind should be the word “local.” A chamber of commerce is always tied to a local community, whether it be a township, city, or other local area. The focus of a chamber is to consider and discuss the interests of all businesses in its local area, moving beyond individual interests to that of a collective group. The establishment of chambers provides merchants, traders, craftsmen and business owners a public forum to discuss issues facing them as a business community. This representation of common interests became, and remains, the foundation of chambers of commerce worldwide. Should YOUR business become a member of your local chamber? Jim and Jason have some things for you to think about as you consider that decision. Take a few minutes to listen to this episode to hear what they advise. What is a trade association and would it benefit your business to join one? A trade association, also known as an industry trade group, is an organization founded and funded by businesses that operate in a specific industry or a specific niche of an industry. An industry trade association participates in public relations activities such as advertising, education, political donations, lobbying and publishing, but its main focus is collaboration between the companies that make up its membership. Associations may offer other services, such as producing conferences, providing networking or charitable events, or offering classes or educational materials to its members. In the manufacturing industry there are a number of associations, many specialized to serve its particular membership. Should your company be a member of a specific trade association? Only you can answer that question but Jason and Jim have some thoughts about what you should consider before deciding. You can hear their advice on this episode of Making Chips. Why would I want to join my local chamber of commerce? Given your company’s role and profile in the community, membership in your local chamber may not be a good fit. But there are many good reasons TO join your local chamber: Membership could bring credibility to your business in the community. Membership could increase your visibility in the community. Becoming a member could provide networking opportunities for your business. Being a chamber member could also give you an amplified voice in governmental issues. As part of your local chamber you’ll also make local business contacts. With a chamber membership, you can also reach potential clients through member exclusive advertising and opportunities for business-to-business advertising and publicity. What are the benefits to joining a trade association? Trade associations provide a valuable resource to those who take advantage of their resources. Some of the reasons you might want to be a part of a specific association are: 1. You can receive specialized knowledge. Odds are that someone, somewhere, in the industry has already discovered the solution to a vexing problem in your particular niche. 2. You can enhance your company’s reputation. 3. You can make personal and industry-related connections. 4. You could increase your company’s purchasing power. Trade associations often arrange for members to receive discounts on certain products and services. 5. Your company could gain political clout and expertise. Trade associations bring competitors together, turning each small voice into a persuasive, collective shout that gets the attention of lawmakers and officials. Listen in as Jim and Jason discuss the benefits of their membership in various associations. Outline of this episode [1:00] The Making Chips Youtube channel is live! [3:12] IMTS 2016 is coming up in September of 2016… and we’re putting together some ideas about the Making Chips audience coming together for collaboration. [4:06] Associations, Chambers, and both. [4:26] Local Chambers of Commerce… a local opportunity: Jim’s experience. [6:00] The kinds of things to expect at a local chamber meeting. [8:27] Costs and time investments required to be a part of a local chamber. [9:16] A success story from Jim being

Oct 7, 201520 min

MC041: Why you should advertise your machine shop on Facebook

Word of mouth advertising still works. It’s wonderful when a satisfied customer tells someone else about their experience with your company. But there are more options today than just relying on word of mouth. Technology and social media have created the opportunity to put your advertisements in front of the people who are most likely to buy your products or use your services. How is it possible? Through data that is collected through platforms like Facebook. In this episode of Making Chips, Jim and Jason will be discussing their experience with Facebook ads, including the results they’ve seen, the cost they paid, and why they thought it was a good idea. Listen in to get the whole story. Getting in front of your ideal customer is easier than ever. When a person first sets up their Facebook account they’re asked a series of questions about their interests, hobbies, work, likes and dislikes. The responses they give are more than just ways to connect them with other people. Those are data points used by the Facebook machine to organize ad campaigns for those who use the Facebook Ad platform. On top of that, every click, every like, every comment is recorded and logged as well, giving Facebook an immense amount of data on every user over time. That’s the data you could tap into by using Facebook Ads. Find out more about this amazing opportunity, in this episode of Making Chips. Jim’s experience using Facebook ads for Carr Machine and Tool. At one point Jim decided to try out Facebook ads and set up an ad campaign for his business, Carr Machine and Tool. He was able to target people who either worked in the manufacturing industry or were interested in machining, tools, etc. It was amazing how easily he could “drill down” into the very group of people he wanted to target to put his ads in front of them, and them only. The results? He actually had one person send him a bid opportunity because of his Facebook ads. Find out more about how Jim and Jason are planning to use Facebook Ads in the future by listening to the conversation today. The Mazak event is almost here. Act now to be a part of this amazing event! Mazak is a company that leads the way in the manufacture of advanced technology solutions including Multi-Tasking, hybrid Multi-Tasking, 5-axis, milling, turning, CNC controls and automation. Their upcoming event, Discover 2015 is one of the largest events held in the United States and is an educational, technology, and networking event manufacturing leaders won’t want to miss. How can you be there? Go to the Mazak website https://www.mazakusa.com/discover2015 and register for this event, coming up October 27-19, 2015, in Florence, Kentucky. Do you have a question or topic you’d like addressed on Making Chips? How about a guest you’d like to recommend? Jim and Jason would love to hear from you so they can better craft the show to meet your exact needs. You can leave your question or make your guest suggestion by going to the Making Chips website - www.MakingChips.com/contact . Don’t be shy, the guys would love to hear from you! Outline of this episode [1:06] The upcoming Mazak event - a valuable opportunity for networking and interaction. [3:05] Introduction of today’s topic: Advertising your Machine Shop on Facebook [5:31] Jim’s experience posting ads on Facebook for Carr Machine and Tool. [7:38] How Facebook ads work to target who gets to see the ad. [9:25] Who Jim targets with his Facebook ads. [10:44] The amazing ways Facebook ads can be nuanced to hit your perfect customer. [11:43] The importance of using images when creating Facebook ads. [13:48] What is the cost of Facebook ads? [14:40] Jim’s success story from using Facebook ads. [16:25] How Jason would use Facebook ads and what his goals would be. [17:56] The Making Chips experiment to test the use of Facebook ads. [20:39] How to leave your info about topics you’d like Jim and Jason to cover on Making Chips. Links mentioned in this episode Mazak’s upcoming event - https://www.mazakusa.com/discover2015/ Making Chips episode about networking: www.MakingChips.com/10 www.MakingChips.com/contact Or call us at 312-725-0245

Sep 30, 201521 min

MC040: Demystifying the National Network for Manufacturing Innovation (NNMI)

The world has changed since the days of your grandfather’s old, dusty, dingy manufacturing shop. Technology and a global economy are forcing these changes and the American manufacturing industry is changing along with it. Small manufacturers now have to compete on a global level and it’s to the advantage of all manufacturers within the United States to come together and collaborate so the U.S. manufacturing industry can remain a dominant force in the global economy. It’s to that end that a government/private sector organization, the National Network for Manufacturing Innovation was born. On this episode of Making Chips Jason and Jim do their best to explain what the NNMI is, how it came about, and why it’s an important force behind the needed changes that are coming to the U.S. manufacturing industry. Collaboration for the sake of all. That’s the idea behind the creation of the NNMI. If the government can facilitate and encourage the individual manufacturers within the United States manufacturing industry to come together, share knowledge, data, and resources, and work together to increase the manufacturing capacity and ability within the nation, everyone will win. Hear how Jim and Jason are thinking about this new effort and how you can be involved, on this episode of Making Chips. One organization, many institutes with specialized areas of focus. The NNMI is focused on helping the manufacturing industry overcome the obstacles to remaining a global force in the world-wide manufacturing community. Toward that end it has created many specialized institutes. Among them are America Makes, Digital Manufacturing and Design, Lightweight Metal Manufacturing, Power America, the Institute for Advanced Composites Manufacturing, AIM Photonics, the Flexible Hybrid Electronics Manufacturing Institute, the Innovation Institute on Smart Manufacturing, and the Revolutionary Fibers and Textiles Manufacturing Innovation Institute. Find out more about each of these on this episode. What do Jim and Jason think about the DMDII from their participation on a panel at their facility? Jim and Jason were both very impressed not only with the amount of time and money that obviously went into the event they were asked to participate in, but also in the genuine concern those putting on the event had with their input and concerns. As representatives of the smaller manufacturers in the U.S. the two had a unique perspective that those running the DMDII event were very interested in hearing. Jason and Jim are hopeful that is a good sign of the desire to truly cooperate and work together for the benefit of all manufacturers. Hear more of their impressions by listening to this episode. Do you have comments, questions, or resources you’d like to share with the Making Chips crew? Jason and Jim would love to receive your feedback, learn from your knowledge, and share it with the Making Chips community. You can connect with either of them through the website at www.MakingChips.com or call them at 312-725-0245. They’d love to hear from you and build a connection that will benefit the entire manufacturing community. Outline of this episode [1:06] The upcoming Mazak event October 27-30 and November 30-5. [2:21] Introduction of Ryan Scanlan, social media manager for the Making Chips crew. [4:20] Demystifying the NNMI. [6:03] Jim and Jason’s input through the DMDII (Digital Manufacturing and Design Innovation Institute), regarding smart manufacturing. [7:47] What the NNMI does: collaboration between government, private companies, and academics to improve the manufacturing industry. [8:40] What these sorts of partnerships could accomplish in the industry. [9:44] A vision for collaboration surrounding innovation within the manufacturing industry. [10:56] Issues surrounding time to market that the NNMI wants to address in light of the change toward a global market. [12:42] Why those manufacturing companies that are resistant and inflexible could be left behind. [13:20] The different NNMI institutes, what they are focused on, and where they are. [19:19] Jim and Jason’s impressions of the DMDII facility and their time there. [22:04] Your invitation to contact the Making Chips crew with your thoughts and ideas. Links mentioned in this episode Mazak’s upcoming event - https://www.mazakusa.com/discover2015/ www.Manufacturing.gov Workshops for Warriors - http://workshopsforwarriors.org/ www.MakingChips.com/contact Or call us at 312-725-0245 Tweets you can use to tell others about the episode Government - private cooperation in the manufacturing industry? Demystifying the National Network for Manufacturing Innovation #NNMI What would happen if #manufacturers across the board could collaborate and innovate? A movement to increase #TimeToMarket speed in the @manufacturing industry #ManufacturingInnovation through cooperation, on this episode of #MakingChips

Sep 23, 201524 min

MC039: A Young Woman with Manufacturing Dreams: A conversation with Michelle Mabry

MC039: A Young Woman with Manufacturing Dreams: A conversation with Michelle Mabry Traditionally the manufacturing industry has been dominated by the presence of men. That’s not a bad thing. But it’s not necessarily a good thing either. Today’s episode of Making Chips is a conversation with one of the many young women who are stepping into the once-male-dominated manufacturing industry and making a very positive difference. When Michelle Mabry moved to Chicago she enrolled in a welding class at a local community college and was set on fire by the wonderful skills and things she could do with a welding torch in her hand. She’s confident that she has a ton to offer the manufacturing industry. Hear her story on this episode of Making Chips. What inspires a young woman to become a welder? The answers to that question will be is as different as the young women you’re talking about, but for Michelle Mabry it was the way that welding could be an outlet for creativity and inspiration. She discovered that the skill of welding enables her to create things that otherwise might never come to reality, and that she could transfer those skills to others through teaching and enable them to establish a solid future when there otherwise may not be any hope. Hear more of how Michelle is using her welding experience and education to inspire others to make something great of their lives, on this episode. Is the modern machine shop an appropriate place for women to be? Michelle Mabry thinks so… as do the hosts of Making Chips, Jason Zenger and Jim Carr. Modern manufacturing facilities are not your grandfather’s machine shop. By and large today’s shops are clean, technical, skill-oriented environments where women and men can work alongside each other to create the parts and machinery that keep our country running. Jason, Jim, and Michelle have a very open and candid conversation about the unique perspectives that women bring to the manufacturing industry on this episode, and you get to listen in. Why are women needed in the manufacturing industry? A unique mindset and perspective is one of the many things women bring into manufacturing, and Jason Zenger and Jim Carr believe it’s sorely needed. Men and women are different and they feel it’s about time we utilized those differences to move the manufacturing industry forward, opening up doors of possibility that until now have gone unnoticed. With the combined insights and creativity of both sexes, manufacturing companies can innovate and grow in ways we’ve not seen yet. Hear more about how this combination of the sexes in the manufacturing industry could move things forward, in this episode. What about you? Are you willing to take a step into a new field? When Michelle Mabry first told people that she was going to enroll in a welding class at her local college, she hit opposition almost immediately. People took exception with her choice because she was a woman, because it wasn’t “normal” for a women to don a welding helmet and apron. But Michelle says the naysayers only fuel her determination. It’s not that she wants to be like a man, she wants to be who she is, and welding is one of the channels she uses to express her creativity and make a difference in the world. Hear Michelle’s inspiring story on this episode. Maybe it will inspire you to step out of your comfort zone and develop a new skill as well. Outline of this episode [1:06] The upcoming Mazak event, “Mazak Discover 2015” - click to register for this incredible event. [3:12] Introduction to this episode: An inspiring story about following your passion! [3:45] Industry news - Jim’s participation on a panel discussing smart manufacturing, and Jason’s journey in working through some acquisitions for his company. [6:10] Introduction of today’s guest: Michelle Mabry. [7:50] Michelle’s move to Chicago as the catalyst that moved her into the field of welding. [9:00] What inspired Michelle about welding? [10:15] Michelle’s enrollment in a welding class: what she learned and the certifications she is earning. [14:00] Michelle’s aspirations to teach welding once she’s finished with her education. [16:02] Hopes for the future: Sculptures, encouraging others to consider their possibilities, and the desire to help others excel.) [17:56] How to get the younger generation or women interested in the manufacturing industry. [19:21] How a welding lab can breed confidence in people who otherwise might not have it. [20:26] The power of manufacturing skills to give people a new lease on life and dreams for their future. [22:04] What the average manufacturing employer is looking for. [22:43] Michelle’s “Ah Ha!” moment when she knew manufacturing was what she wanted to do. [23:20] How Michelle dealt with the naysayers. [24:16] The importance of women in the manufacturing industry. Links mentioned in this episode Mazak’s upcoming event - https://www.mazakusa.com/discover2015/ Workshops for Warriors - http://workshopsforwarriors.org/ www.MakingCh

Sep 16, 201525 min

MC038: Growing your Manufacturing Business Through Acquisitions with Tom Hilaris

Business growth what we all want to see. More customers, more jobs, and more revenue. But there are other ways to grow your company, including the purchase or acquisition of another company in your niche. In this episode of Making Chips Jason and Jim chat with Tom Hilaris who has recently become CEO of Ergoseal, a company that manufactures seals for OEMs in the industrial and aerospace rotating equipment industries. Within a two month period Tom’s company acquired 2 other companies and grew both his manufacturing capabilities and his bottom line. Find out more about Tom’s experience, including things to watch out for in acquisitions, on this episode. What is the right motivation for acquiring another company? While the individual details of each situation will vary, there are a couple of foundational motives that would make the acquisition of a company a good deal, and there are others that wouldn’t make sense - financially or otherwise. Tom Hilaris shares his experience in leading Ergoseal in the acquisition of two other companies in the last year, on this episode. It’s about more than simply acquiring another company. It’s about adding to your product line, cutting expenses, and making greater profits. Find out how to make those determinations regarding possible acquisitions on this episode of Making Chips. Did you know that you can hire an acquisitions advisor to guide your company in an acquisition process? A very important part of Tom Hilaris’ story of leading his company to acquire two other companies, is the role a hired Acquisitions Advisor played. He was instrumental in helping Tom and his team pull together the paperwork they needed, locate the right companies to purchase, and strike the deal in a way that was beneficial for everyone. Looking back, Tom feels that he could possibly do those things himself from here on out, but feels that he’ll stick with an Acquisitions Advisor for future acquisitions as well simply because the expertise the Advisor had made his role much simpler and the process more streamlined. Find out more on this episode. What are the funding options for acquiring another company? Jim and Jason asked that question of Tom Hilaris in this episode and his answer came from his experience in leading his company in 2 acquisitions. He says that owner financing is obviously the best deal if you can make it work, but most owners who are trying to sell are wanting out of the situation entirely and aren’t open to carrying the financing. They want to take the cash from the sale and leave. That means that other types of financing will be required and Tom found that the tight formulas used by the larger banks made it impossible for his smaller manufacturing company to get financed with them. He wound up going with a smaller bank that took other things into consideration. Find out what options might exist for your situation by listening to Tom’s advice on this episode. Hear the 3 fundamental things to consider when looking at a possible acquisition. The lessons we learn from experience are often the best ones, and Tom Hilaris shares 3 important things to keep in mind when you’re considering the acquisition of another company. First, he cautions that you make sure you have the right motives for making the move, second, that you figure in at least 3% more than the costs that show on paper for related expenses, and third, take into account the cultural impact the acquisition will have on your employees and the employees of the incoming company. Hear more hard-learned wisdom from Tom on this episode of Making Chips! Outline of this episode [1:17] Extended promotion of www.OnlineMetals.com from Thyssen Krupp (sponsor). Get your 15% discount by using the code CHIPS2 (through September 2015) [3:12] Business news: Acquiring a new business as part of your current business? [5:17] Introduction of our Guest: Tom Hilaris, CEO of Ergoseal. [6:16] Tom’s recent experience acquiring companies to add to his present company. [7:12] The motivations involved in buying and selling companies. [8:29] The steps Tom took to begin acquiring companies and how they navigated the journey. [9:34] What is an acquisitions advisor? How does his role help in the process of acquiring a company? [11:24] Gaining a product line through an acquisition - the benefits Tom experienced. [12:31] How gaining the customer list of an acquired company boosted sales, etc. [14:11] Tom’s decision to acquire a second company that was in the same building his company was in. [15:22] How an acquisition could be a good option for older owners who are thinking of liquidating. [15:59] How the advisor helped them determine the costs and projections for the acquisition. [18:09] What is the best approach to finding funding for a company acquisition, and what hurdles or roadblocks might you experience? [21:50] The impact federal regulations have on business financing for acquisitions and growth. [22:47] The 3 fundamentals to consider when thinking abo

Sep 9, 201530 min

MC037: Innovation in the Manufacturing Industry - Part 2, with Sarah Calidcott

In this great part-two episode, Jason and Jim continue their conversation with Sarah Caldicott. Besides being an extremely intelligent student of business and innovation, Sarah is an author and the great grandniece of Thomas Edison. Her study and writing is largely based on her own interest in her famous relative who was not only an amazing inventor, but also a manufacturer in his own right. Listen in to hear tales of Edison’s life and systems and why his contributions to the manufacturing industry continue to impact us today. Thomas Edison’s “systematic innovation” Edison had a process that he followed to not only innovate in his own thinking and processes, but to encourage innovation in his employees. It was a different way of thinking which included many aspects, including collaboration, product creation, and looking at issues from a variety of angles. He demonstrated that true innovation comes about by truly getting outside the conventions that exist to approach situations and problems in different ways that provide new solutions to the problem. Listen in as Jim and Jason chat with Edison’s great grandniece, Sarah Caldicott. “Charismatic optimism” is how Sarah Caldicott (Thomas Edison’s great grandniece) describes his attitude It’s more than a “rah-rah” mindset that is filled with unrealistic fluff. It’s a “can do” mindset that sees opportunities where others see obstacles. Edison was legendary for that kind of optimism even in the face of incredible difficulty or tragedy. In this episode Sarah shares quite a few instances of how Edison pushed through difficulties to accomplish incredible breakthroughs and turns a corner to help you see how that kind of attitude can become infections in your company, enabling you to accomplish more, innovate to a greater degree, and become more profitable. That’s on this episode, so listen in. Better educated employees make for a more productive and innovative company Thomas Edison had a library IN his manufacturing facility that contained over 50,000 volumes. He encouraged his employees to borrow books from the library to read, learn, and grow at all times. His belief was that employees who were growing in their knowledge and in their ability to see and recognize patterns. He believed that individual growth in his employees would make them better employees and enable his company to thrive and innovate even more. Hear the entire story by listening to this episode of Making Chips. When you assess things, how are you at “engaging other senses?” Thomas Edison had a summer home in Florida, at which he had a manufacturing facility, garden, and many other atypical things. He loved to get out into the gardens and feel, smell, and experience natural things. He believed natural things could be used as inspiration and even elements of the design itself. As an example, the first filament Edison used in the light bulb was made of bamboo. Listen in to hear Sarah Caldicott’s take on how manufacturing leaders can engage all of their senses in the manufacturing realm, all on this episode. Outline of this episode [0:58] Do you know what the “L” at the end of a metal designation means? (sponsor) [8:14] Thomas Edison’s “systematic innovation” and what it means for manufacturers today. [10:01] The different way of thinking Edison used and how it integrates with collaborating with others, creating products, etc. [11:43] How Edison’s positive mindset helped him differentiate himself from others in industry. [12:35] How non-product-creating manufacturers can bring innovation to their organization. [14:05] How anticipating a client’s needs is powerful in helping them make the decision to go with your proposal. [15:09] How to move forward in collaborative ways once an order is placed. [16:10] How you can develop your brand with potential customers. [17:00] What is charismatic optimism and how can leaders employ it to be better leaders and business owners. [18:09] How a tragedy in Thomas Edison’s career was turned around to become an opportunity instead of a liability. [19:59] The reason Making Chips exists and how Edison’s story inspires that goal. [20:50] How Thomas Edison encouraged learning in his employees, and why he did it. [22:05] How Jason is following Edison’s model to raise the bar for his employee’s productivity and the company’s success long-term. [23:01] How Edison was a fan of “engaging other senses.” [24:43] Thomas Edison’s experiments with using natural substances for manufacturing. [25:34] How manufacturing leaders should use a notebook as Edison did. [29:38] How to connect with Sarah. Links mentioned in this episode www.OnlineMetals.com - Thyssen Krupp’s website - our sponsor. Midnight Lunch - Sarah’s book Innovate Like Edison - Sarah’s other book Sarah’s website - www.SarahCaldicott.com www.MakingChips.com/contact Or call us at 312-725-0245 Tweets you can use to tell others about the episode Learn the #1 way to boot up your mind and become an innovator What was in Thomas Edis

Sep 2, 201535 min

MC036: Innovation in the Manufacturing Industry, with Sarah Calidcott

Thomas Edison was an undeniable genius. His processes and inventions still influence the way we live our lives today. Today’s conversation is one that will turn the lights on (no pun intended) for you and your manufacturing team if you’ll open yourself up to some ways of thinking about how you run your business. Today’s guest is Sarah Caldicott, author and great grandniece of Thomas Edison. Her new book “Midnight Lunch” profiles many of the strategies of collaboration and innovation that came out of Thomas Edison’s work teams, and delves into the ideas you can draw from his example to make your manufacturing company a game changer in the industry. Thomas Edison didn’t believe in a hierarchical company structure Don’t misunderstand, he was entirely “in charge” of the companies he created, but he was never a dictator or one who felt he had to come up with all the answers. He fostered a climate of cooperation and peer relationships that served to spark innovation and creativity in ways most manufacturing companies today can only dream of. Sarah Caldicott shares stories of Edison’s amazing work habits and approach in this episode of Making Chips, and in doing so provides practical ways you can adjust your approach to innovation and product development that could transform your place and impact on the manufacturing industry. What would happen if the teams within your company engaged in more dialogue and debate? At first, the idea might sound a bit out of control, or difficult to manage. But we’re not talking about adversarial debate, here, we’re talking about challenging, constructive, goal-oriented debate that brings about new ideas and fresh ways of thinking. It’s the type of atmosphere Thomas Edison built into every one of his many companies, and the type of synergy that enabled him to bring so many world-changing inventions to the world. Sarah Caldicott highlights how that happened and provides ideas about how modern manufacturing companies can apply the same approach to become innovators in their niche of the manufacturing industry. If you can cross-train your employees you’ll be able to create a greater synergy. That’s a principle straight out of Thomas Edison’s own approach to building and working with teams. He found that having team members adequately trained to work in multiple areas and even on different projects enabled the team as a whole to come up with better ideas, see other options, and approach difficulties with fresh eyes. Nobody was allowed to stay locked in one area of expertise but rather was encouraged (even required) to step into other projects that grew and challenged their thinking and abilities. The end result is that Edison’s teams were able to pioneer 6 distinct industries within 30 years, all which are still with us today. Find out more from Sarah Caldicott as she discusses her newest book, “Midnight Lunch” on this episode of Making Chips. What was the only reason Thomas Edison ever got angry with an employee? Was it when they failed to reach a designated goal? Was it because they made a huge mistake? Was it because they failed to do what they’d been told to do? None of those are the reason. Thomas Edison only got angry with employees when they were careless. Carelessness means they weren’t “taking care” to think through the eventualities and possibilities of what they were doing and to safeguard against bad results as much as they were able. How does that approach shed light on your attitude toward employees? How can you adjust to make the environment in your company more amenable to cooperation and collaboration? Find out how Edison’s approach could help you grow in those areas, on this episode. Outline of this episode [1:06] Welcome and introducing Sarah Caldicott, great grandniece of THE Thomas Edison. [1:40] Calls to action for this episode [2:08] Introduction of Sarah, her background, experience, and current projects. [3:47] Sarah’s summary of her newest book, “Midnight Lunch,” and how it came from the practices and experiences carried out in the workshop of of Thomas Edison himself. [7:23] How a 5 person company could create great innovations in the Manufacturing Industry. [8:00] The importance of hiring people who are not like you to be part of your team. [8:20] The importance of dialogue and debate on a team. [9:05] Trying to create “low social distance” in your manufacturing business - a non-hierarchical work climate. [11:10] How Thomas Edison did cross-training and encouraged synergy among his teams. [13:17] Taking the concept of the “midnight lunch” to a small manufacturing company. [15:00] How dialogue and collaboration spark innovation in a company. [16:51] Collaboration as “discovery learning.” [17:38] How Thomas Edison created 6 industries in 30 years. [18:36] The only reason Thomas Edison got angry with people on his teams. Links mentioned in this episode Midnight Lunch - Sarah’s book www.MakingChips.com/contact Or call us at 312-725-0245

Aug 26, 201521 min

MC035: Rebuilding Manufacturing One Veteran At a Time - Workshops for Warriors - part 2 [PODCAST]

The last episode of Making Chips featured a conversation with Hernán Luis y Prado, U.S. veteran and founder of Workshops for Warriors. This episode is a continuation of that important conversation. Hernán is passionate to see two things: the manufacturing industry rebuilt in a sustainable, truly effective way, and the reintegration of veterans into the American society and workforce. Hear how Workshops for Warriors is doing that in their San Diego training facility and how they have achieved 100% job placement - in this episode of Making Chips. What should an employer consider when employing a veteran as opposed to someone else? When Hernán Luis y Prado, the founder of Workshops for Warriors was asked that question, his answer was shocking and immediate. He said he doesn’t care who manufacturing leaders hire, he just cares that they hire and train people to prepare for the devastating problems that could hit the manufacturing industry if another huge demand were to hit. His heart is for veterans to be trained for the manufacturing industry because of their level of expertise and ability to produce on a level that is unmatched, and they are ready to be trained now. Find out more about how Hernán is changing the manufacturing industry on this episode. Workshops for Warriors is really just a drop in the bucket. Though the work they’re doing is amazing and powerful, Workshops for Warriors is a very small part of the help the manufacturing industry needs. At this point there are 150 locations around the United States where a similar training facility for veterans could be established and thrive. And Hernán Luis y Prado believes those 150 facilities are vitally needed. What can you do to help meet the need the manufacturing industry is facting? Find out on this episode of Making Chips. Hernán Luis y Prado’s biggest disappointment in running Workshops for Warriors… has been an ongoing problem since the organization first began, and it’s a responsibility he takes squarely on his own shoulders. He is disappointed that he’s been unable to effectively communicate, to successful, intelligent people, why they need to be active in ensuring that the manufacturing industry is supplied with competent, trained workers not only now, but for generations to come. In his mind, if the manufacturing leaders of today don’t get on board to help supply a vast pool of qualified workers for the industry, the entire industry will fall prey to some terrible effects in the near future. Find out more about how you can get involved, on this episode of Making Chips. The cannibalization of the manufacturing industry is a very real possibility. What does that mean? It means that when the demand for skilled workers for the industry is so great, like it is right now, the tendency is for the larger companies to entice workers at smaller companies away from their jobs, which clearly benefits the large company short-term, but could be a devastating blow to the smaller company, which will hurt the entire industry in the end. The fact is that there is plenty of work to go around and every company that is producing quality products is needed to meet demand. What is needed is effective and thorough training of a new workforce for the manufacturing industry, and Workshops for Warriors is leading the way. Learn how you can avoid that kind of short sightedness by supporting Workshops for Warriors, on this episode. Outline of this episode [1:06] Tyssen Krupp - Defined Vendor Management Systems for material applications. [3:07] What should an employer consider when employing a veteran as opposed to someone else? [3:34] The need for more manufacturing workers and the danger of cannibalization in the manufacturing industry. [4:51] 100% job placement through Workshops for Warriors. [5:16] The Workshop for Warriors visit to the White House. [6:40] 150 locations that are ripe for another facility similar to Workshops for Warriors. [9:02] The main two main pain points Workshops for Warriors has. [9:57] What is needed from the manufacturing community to meet the vast need. [10:27] The biggest holdup to people getting involved in training more manufacturing workers. [12:31] A story of Workshops for Warriors’ success. [14:08] The greatest disappointment Hernán Luis y Prado has experienced with Workshops for Warriors. [15:09] The personal cost Hernán is paying to get veterans trained. [15:46] Your opportunity to get involved supporting Workshops for Warriors. [17:01] How you can help WFW on a political level. Links mentioned in this episode www.TKMNA.com - The Tyssen Krup website (sponsor). Use the code CHIPS2 to get 15% off! www.MakingChips.com/WFW - Make your contribution to help Workshops for Warriors www.WorkshopsForWarriors.org www.MakingChips.com/contact Or call us at 312-725-0245

Aug 19, 201519 min

MC034: Rebuilding Manufacturing One Veteran At a Time - Workshops for Warriors - part 1 [PODCAST]

There is a problem in the United States among Veterans of the U.S. Military After sacrificing a great deal to protect their homeland, U.S. Veterans often struggle to find their place in civilian society. It’s especially difficult for those who are injured or disabled and come home to industries and jobs that are not suited to their newfound disability. Many fall into drug use, crime, and other non-productive walks of life. Workshops for Warriors is the vision of one man, a veteran himself, who saw the need and stepped into the gap to make a way for those oft forgotten heroes to find a place of productivity in the society they have given so much to serve. This episode of Making Chips highlights the efforts of Hernán Luis y Prado, founder of Workshops for Warriors. A painful need, right in front of him. Hernán Luis y Prado came face to face with the debilitating problems many wounded warriors face when trying to reintegrate into American society when he encountered a fellow serviceman who’d lost his legs in service to his country. It was at that point that he realized that many have made tremendous sacrifices in service to their country, and through nobody’s fault, are being left to fend for themselves when it comes to the rest of their lives. That’s when he began developing a plan to train and equip disabled veterans to move into the manufacturing industry as productive workers. Find out more on this episode. How many 18 year olds are used to being responsible for million dollar pieces of equipment? That’s a question Hernán Luis y Prado asks when he is asked why veterans make ideal candidates for important careers in the manufacturing industry. He’s making the point that their experience in the military has trained them to take technical demands and needs very seriously, and they know how to put that expertise to use. It’s second nature, and one that can be redirected to energize and reinvigorate the U.S. manufacturing industry. The slogan of Workshops for Warriors (Hernán’s organization) is, “Rebuilding Manufacturing, one veteran at a time.” Find out how he’s doing that on this episode of Making Chips. Manufacturing equipment, redesigned to accommodate wounded warriors. That’s one of the many steps Workshops for Warriors has taken to make it possible for those who have given it all for their country to be able to do valuable jobs in the manufacturing industry so they can once again serve their country with distinction. WFW also provides training in many areas, computers, machinery, welding, all with a focus on enabling veterans to continue to provide value to the country in important ways. If you, or someone you know is in need of this kind of specialized training, listen to this episode to find out more about Workshops for Warrior’s varied programs. But that’s not all of the conversation… We’re just getting started. Part 2 of this important conversation will publish next week, and Hernán Luis y Prado will reveal more of what Workshops for Warriors is doing for disabled and returning veterans, the kinds of training they provide, and how you and others you know can get involved with their programs and training school to build a career in the manufacturing industry. It’s a continuation that you won’t want to miss, so listen to part 1 here, and watch for part 2 next week. Outline of this episode [0:01] Welcome to this episode of Making Chips - THE Podcast to equip manufacturing professionals! [0:17] Introduction to today’s guest - founder of Workshop for Warriors [1:04] Featured audio from Workshop for Warriors - a look into what the organization does. [4:15] Introduction of Hernán Luis y Prado, founder of Workshops for Warriors. [6:02] Hernan’s service in the U.S. Military and his journey to starting Workshops for Warriors. [11:42] The specialized welding equipment for disabled veterans Workshops for Warriors has created. [13:28] How the dream began in Hernán’s garage and moved on from there. [15:59] The U.S. problem with equipping veterans to reintegrate into society. [17:45] The problem with drug abuse and crime among U.S. veterans. [19:34] Hernán’s transition to working with WFW full time. [22:35] The first training programs WFW was able to begin. [23:02] The Workshops for Warriors facilities - what they have and the programs veterans can take advantage of to receive training. [25:34] How the U.S. Military uniquely equips veterans for the manufacturing industry. Links mentioned on this episode www.WorkshopsForWarriors.org www.MakingChips.com/contact Or call us at 312-725-0245

Aug 12, 201529 min

MC033: Business Management Tools for Manufacturing Leaders [PODCAST]

The nature of things in the manufacturing industry has changed. Gone are the days when a physical filing system will adequately contain all the documents and resources you need to help your company thrive. The technology era is here and the manufacturing leaders of the future will be the ones who are able to stay on top of the ever changing technical world and use it to the advantage of their company and employees. In this episode of Making Chips, Jim and Jason point out 3 tools they use consistently that enable them to stay on top of their workload and lives. Email is more than it used to be Most manufacturing leaders have been using email for a long time. But are they using it to its fullest potential? Email platforms have changed dramatically, no longer serving as a digital post office, but also integrating with other applications to provide powerful tools for use in your manufacturing company. In this episode, Jim and Jason talk about how they use Gmail and the integrations it has with the Google product suite. An organized business is a profitable business In a day when more and more of the resources we use in our manufacturing businesses are becoming intangible through the avenue of digital media, manufacturing leaders must stay on top of the changes in order to keep their shops ordered and running smoothly. Diagrams, schematics, work orders, quotes and estimates, all of these and a thousand other things are being transmitted and stored digitally and need to be available at a moment’s notice. Do you have systems in place that enable you to manage the digital flood? Listen in to this episode to hear Jason and Jim’s recommendations of applications that can help you do exactly that. Where is that to-do list? Isn’t it maddening when you have been so careful to write down your tasks and responsibilities so you won’t forget them, but then you lose the list? It’s happened to all of us, but in today’s digital world we don’t have to fall prey to such things anymore. Now there are software solutions for computers and smart devices that will automatically sync on your phone, computer, and via the internet to the storage cloud. No matter where you are, you can log in and find the information you’ve saved. Platforms like Evernote, OneNote, and Dropbox put your resources at the tip of your fingers. Listen in as Jason and Jim tell you the software they use and how it helps with their business. Dropbox to the rescue In this episode of Making Chips, Jim and Jason highlight one of their favorite online tools, Dropbox. If you’re not familiar with Dropbox, it’s an online service that allows you to store documents, spreadsheets, images, audio and video files, and much more “in the cloud” (on the internet) so that it’s available for use anywhere you have access to a computer. But just as important is Dropbox’s ability to sync the files to your device so you can always have your documents and resources available even if you don’t have an internet connection. Listen to hear how Dropbox has helped Jason and Jim organize and run their manufacturing businesses. Outline of this episode Welcome to this episode of Making Chips - THE Podcast to equip manufacturing professionals! Introduction to the topic: Management Tools for Manufacturing Leaders Tool #1: Email - both Jason and Jim use Google apps for business - and why they prefer it to an in-house server system. Tool #2: Evernote: A great tool for capturing thoughts, to-dos, recording lists, document storage via images, and even task management. Microsoft OneNote is an Evernote alternative that comes native on many new devices. Tool #3: Dropbox: A cloud storage and syncing platform to make files, large or small, available to you wherever you are. The problem of having too many software applications. Links mentioned on this episode Google apps for business - https://www.google.com/work/apps/business/ Evernote - https://evernote.com/ OneNote - https://www.onenote.com/ Dropbox - https://www.dropbox.com/en/ www.MakingChips.com/contact Or call us at 312-725-0245

Jul 29, 201522 min

MC032: How to Maximize your Employee Annual Reviews, with Karla Dobbeck [PODCAST]

Why are employee annual reviews a bad idea? It’s not the idea of having a meeting with employees that’s a bad idea, it’s the verbiage we use to describe what is happening. An “annual review” or “evaluation” has a top-down implication that puts the employee in a helpless and often defensive posture. They are going to be evaluated, rather than a much more positive approach that could enlist the employee in their own performance improvement. In this episode of Making Chips Jim and Jason speak again with Karla Dobbeck, a Human Resources specialist who is focused on the manufacturing industry. Karla shares her preferred approach to what she calls “Proactive Discussions” that actually get the employee involved in their own evaluation and improvement to create a winning team across the board. Do you know what questions to ask during an employee review? First, did you notice we said, “questions to ask” rather than “things to say?” A successful proactive employee discussion should be couched in terms that encourage employee interaction and show great interest in the employee’s well-being and future. You don’t want to grill your employees or make them leave the conversation feeling scolded or critiqued. You want them to leave feeling helped and motivated toward improvement. That means you’ve got to show interest in them and their approach to the work they are doing by asking questions. That approach has a greater chance of creating a win-win situation for everyone. Find out what kind of questions you need to ask in your annual reviews… oops, proactive discussion - on this episode of Making Chips. There are two types of conversations employers need to have with employees - and they are not only done annually. Do you know what they are? Do you know why you should shoot for having them more than annually, like a typical “annual review?” Here they are - performance conversations and behavioral conversations. What’s the difference? Let’s start with the behavioral conversations: Behavioral - These are talks you have with employees about specific behaviors they are guilty of that need correction or modification. Examples could be use of phones on the shop floor when it’s prohibited, or an apparent refusal to comply with a certain usage technique on a new machine. With behavioral conversations you need to talk about the issue when it arises. Performance - These conversations are planned conversations where you as the employer are being proactive to address the employee’s performance, positive as well as negative, for the sake of coaching them to greater levels of accomplishment and competence. Performance discussions should be introduced a few weeks ahead of time so the employee can come prepared for the talk, and should be done regularly - perhaps annually, but preferably more often. Never center your proactive discussions with employees around money The typical annual review contains a significant amount of discussion of salary, raises, etc. But when you’re making the move to these new style proactive discussions, you want to have conversations about money completely separate from the performance discussion. The point of the proactive discussion is to coach, consider options, and draw the employee into their own career advancement path in a deliberate way. You want them involved in thinking through the ways they can become an even greater asset to the company and how they can build their own skill set to put them in a place where other opportunities can open up to them. Find out why Karla Dobbeck, Human Resources Specialist, recommends you keep money-talk out of the annual review in this episode of Making Chips. Be careful about giving “bonuses” to your employees Karla Dobbeck recommends that you find other ways to reward employees besides the typical “bonuses” that are a part of the annual review conversation quite often. Why? Because there are negative legal and tax implications to giving bonuses that you may not be aware of. If you want to motivate better performance as part of your proactive conversations with employees, find other creative ways to do that. Bonuses could bite you in the end. Find out more about the negative consequences of giving bonuses and what Karla recommends as alternatives in this episode. Outline of this episode Welcome to this episode of Making Chips - THE Podcast to equip manufacturing professionals! Jim’s proactive search for new equipment - what and why. Proprietary materials Jason has discovered from Thyssen Krupp (sponsor). Introduction of Karla Dobbeck, Human Resources Professional and Specialist. The headaches and benefits of acronyms. Why Karla doesn’t like the “grading system” of Employee Evaluations (she doesn’t like to use the words “evaluations” or “review.” How to approach these proactive discussions - 3 to 4 weeks ahead and at the time of the discussion. The types of questions to ask during one of these discussions. How to partner with the employee to create a plan to improve an e

Jul 22, 201530 min

MC031: Bringing Manufacturing Jobs Back to the U.S. - the Reshoring Initiative with Harry Moser [PODCAST]

Outsourcing jobs to China and other countries used to be the most affordable option for many manufacturing companies. But changes to the global economy have caused changes that make it not only affordable, but even advantageous for U.S. Manufacturers to bring jobs home. Harry Moser is a veteran of the manufacturing industry and upon retirement he took the initiative to being an organization focused on doing exactly that. Find out more about The Reshoring Initiative and what it’s doing to promote the return of jobs to the U.S., on this episode of Making Chips. It’s cheaper to send jobs overseas… or is it? That used to be the wisdom of the day, but the rise in wages in China and other places has caused the advantages of offshoring jobs to diminish year after year until we’re at a place where it’s actually better to keep jobs onshore in the U.S. Harry Moser and the Reshoring Initiative have developed many great studies that show the effects of offshoring VS reshoring and are convinced that the benefits of bringing jobs home to the U.S. far outweigh the once-existing perks of sending jobs offshore. Find out how Harry’s organization is helping educate the manufacturing industry, and how you can use their free tools to determine why it might be time for your company to bring jobs home. How can you know if it’s smarter to bring your manufacturing jobs back home? There are so many variables in figuring out your costs for offshoring or keeping jobs in the U.S. it can be very confusing. But Harry Moser and The Reshoring Initiative are working hard to simplify the evaluation. One of the ways they’re doing that is by providing free online tools to estimate what they call “Total Cost of Ownership,” which can help you gauge the overall, true costs of bringing outsourced jobs back to the U.S. It takes into account all the variables you might encounter to provide a great overall picture of both options for comparison. Find out how to access the Total Cost of Ownership Estimator in this episode of Making Chips. Why are many companies bringing jobs back home to the U.S.? There are likely as many reasons as there are companies, but one of the main reasons is that companies are learning from their mistakes. Years of outsourcing manufacturing jobs has shown us the true costs of sending jobs overseas, and in many cases the advantages were not as beneficial as we once thought. Smart CEOs and owners are reassessing the choices of the past with an eye toward cutting costs through bringing jobs back to the U.S. Find out if you’ve made some of those same mistakes and how you can move toward cutting costs in your business, on this episode of Making Chips. Webinars about reshoring manufacturing jobs The Reshoring Initiative is doing many things to educate manufacturing leaders about the benefits of bringing jobs home, benefits that didn’t exist even 10 years ago. Harry Moser covers many of the programs and offerings the Reshoring Initiative offers in this episode of Making Chips. One of those resources we’d like to highlight are the many webinars they’ve held to make the case for reshoring. You can find those webinars on the Reshoring Initiative website ( http://www.reshorenow.org/webinars/ ) and find out more about the purpouse and goals of the Reshoring Initiative on this episode of Making Chips. Outline of this episode Welcome to the podcast - from Jason and Jim. Updates from Jason about his trip to Korea - he visited a manufacturing company there (YG1). Jim’s new marketing plan for Carr Machine and Tool and the revamp of the company web site. Making Chips goes on the road - the grand opening of a new, innovative hardware store in San Diego, California - July 21st, 4 to 6 PM. See the invite below to meet Jim and Jason if you’re in the area. Jim’s introduction of today’s guest: Harry Moser, President of “The Reshoring Initiative.” What sparked Harry starting The Reshoring Initiative - practically and emotionally. How does a manufacturer take advantage of the opportunity to “reshore” their manufacturing? How manufacturers are able to use the Total Cost of Ownership Estimator. Why it’s now possible for U.S. manufacturers to bring jobs back home (what’s happening in China - the main place jobs have been outsourced). Are wages less of a factor in our day, in the U.S. and in China? What is localization, and why does it matter for U.S. manufacturers? How companies have learned from their mistakes when it comes to the decision to outsource manufacturing offshore or to keep it onshore. How do manufacturers identify the most important factors relating to whether they should bring their manufacturing back onshore? How wastes are made worse through offshoring manufacturing jobs. Harry’s conversation with President Obama and what he encouraged the White House to do to bring jobs back to the U.S. How to find out more about the Reshoring Initiative and how you can use their free resources to estimate your costs of reshoring outsourced jobs. Links

Jul 15, 201531 min

MC030: How to get rid of that "Bad Apple" in the shop - Human Resources management with Karla Dobbeck [PODCAST]

Every employer has to deal with the complex issues that are a part of employment law in the modern age. But they also have to run a shop that is well-tuned and efficient. Too often those two responsibilities conflict in ways that they don’t expect. In this episode of Making Chips, Jason and Jim are going to chat with Karla Dobbeck, a Human Resources specialist who has some very practical, insightful advice for manufacturing employers on how to deal with those “bad apples” that show up from time to time in a way that will protect you and your company from a legal standpoint. Making an example of a troublesome employee The old adage is true, “One bad apple will spoil the whole bunch.” In a manufacturing company, morale, attitudes, and overall contentment in the workplace can be dramatically impacted by an employee who refuses to comply with company policy or production and safety standards. Karla Dobbeck recommends that you deal with those bad apples in a way that is clearly outlined in your employment policies, and to do so quickly and without apology. Making an example of one employee is powerfully effective in communicating your company values and seriousness about keeping them, to the rest of the work force. Listen to the audio to find out more about how to do this legally and wisely. Sometimes the answer is not more rules When issues come up on the shop floor or in the break room the tendency of management can be to make another rule to cover that sort of situation. The problem is that before long the company will have so many rules that nobody can keep track of all of them, much less enforce them fairly and consistently. In this episode of Making Chips Jim inserts his opinion about the need for “rules” and that oftentimes the answer is not to create a new rule but to have a private conversation with individual employees who need correction or guidance. This not only addresses the issue at hand, but does so in a simpler way that builds relationship and company culture at the same time. Learn more about how Jim does this by listening to this episode. Document, document, document In our lawsuit-happy culture, it’s a sad but true fact that employers have to be very careful and clear when taking action against an employee for any reason. That’s why it’s important for every disciplinary or corrective action to be documented clearly by the employer so there is a paper trail both of the history of the offenses in question and of the actions that were taken each step along the way. This way, if the time comes when an employee has to be terminated, the employer has a strong case for the cause and need for the termination that will make their case in court, should it be needed. You’ll also be able to document your compliance with OSHA requirements. Karla Dobbeck has a wealth of insight into this subject and you can hear more on this episode of Making Chips. The most common employment mistakes employers make Karla Dobbeck has seen it all as a Human Resources consultant and advisor - the good, the bad, and the ugly. In this episode of Making Chips she shares what she considers to be the most common and most serious mistakes that employers make regarding employment law and gives common sense, practical advice on how manufacturing employers can avoid the same pitfalls. It’s worth the price of listening, so grab a cup of coffee, a pen and paper, and get ready to take some great notes that will help you improve your processes and procedures surrounding the employment practices of your company. Outline of this episode Social media as it relates to brand exposure - Jim’s story. Making Chips is going on the road - to San Diego! Hear the details on this episode. Invitation to be interviewed on Making Chips - give us a call - 312-725-0245 Human Resources for the Manufacturing industry with Karla Dobbeck. When to “make an example” of a troublesome employee - cell phone issues, safety issues, etc. When to create “rules” and when to rely on private conversations with individuals. Dealing with employees who are chronically late or missing work. Addressing issues where employees seem to be abusing break time. Special considerations for employees who are pregnant mothers. How to properly document employee problems and firing decisions. Employment and termination mistakes most often made by employers. How to deal with unemployment claims when an employee has been terminated. Can part-time employees file for unemployment? Yes, in these situations. How to avoid the “games” that keep bad apples in your company. Links mentioned on this episode Human Resource Techniques - Karla’s company - Karla on LinkedIn - www.MakingChips.com/contact Or call us at 312-725-0245 Making Chips on the road - Tuesday, July 21st, 4 to 6 PM - 10211 Pacific Mesa Blvd, San Diego - come in and say “If you’re not making chips, you’re not making money.” and get a free T-shirt!

Jul 8, 201534 min

MC029: Job costing: What are the recommended ways to cost out a job? [PODCAST]

Today’s episode of Making Chips features a listener question. You can leave your question for Jim and Jason to answer by going to www.MakingChips.com to leave your question. They just might answer it on an upcoming podcast episode. Today’s question has to do with costing out a job. Is there a standard formula or way to price out jobs in light of workers who are manning more than one machine, etc.? Jim has years of experience in costing out jobs so he’s got a lot to share in this episode. But first, some thoughts about the Making Chips growth curve The Podcast has been going gangbusters. Jim and Jason are both amazed that there have been 13,00o downloads of the show that have happened since they first began. They're eager to put that influence to even more work for you as the show continues. So the guys first of all want to "thank you" for supporting the show and their work to inform, educate, and expand the manufacturing industry. The guys also want to let you in on a materials sourcing company they've been working with. It's www.OnlineMetals.com. 24 hours a day you can go on this amazing website, receive materials quotes, and even order the products you need to fulfill your manufacturing orders. And if you use the promo code CHIPS and receive a 15% discount! Job costing Do you know how to cost out a machining job? Do you understand how to figure in the wear on the machine, the cost of your overhead and operator wages, the type of material you’ll be using for the job, weight of the part you’re producing, and other variables? If you don’t, you need to listen carefully to this episode of Making Chips. Jim explains how he goes about costing out a job, including how he uses an excel spreadsheet to figure out the cost. When you’re costing out a job, Jim has a powerfully practical tip to help you do the costing properly: take into consideration the size of the part you’re going to be working with on the job. A very large part is going to cost you more in terms of manpower and time. Jim sets a part of similar size on his desk to put the job into perspective. He’ll take it out to the machine and hold it up beside it to see how manageable it’s going to be. Don’t overlook this important consideration as you’re costing out a job in your shop. Listen in to find out more about how Jim goes about costing out jobs. Costing out a job can also be a bit tricky when it comes to the type of material being used. Manufacturers need to keep in mind that material costs may differ widely when creating parts from various materials. That’s a variable that has to be kept in mind so you don’t under-cost a job and cost yourself the profit margin you should have. Jim shares his tips on how to go about doing that in this episode of Making Chips. All this and more on this episode of Making Chips! Here’s the outline this episode The success of the podcast and a new supplier you can use - www.OnlineMetals.com A listener question about the topic of this episode: How do you cost out a job, are there recommended ways to go about it? What about when the same operator is working multiple machines? The listener also had a second question about a “lights out” machine and how to figure costs using that sort of setup. Making Chips is going to hit the road the third week of July 21, 2015- going to San Diego, CA. If you live nearby, come check it out and meet Jason and Jim. Say, “If you’re not making chips, you’re not making money” to get a free T-shirt. An invitation to anyone who is familiar with "lights out machining." Can you serve as a resource to the guys? If so, contact them at www.MakingChips.com/contact Five things to consider on Job Costing: Quantity - Type of material - Tolerance - Size of the part you’re making - Complexity of the part How often Jim evaluates his shop rates and the things he looks at to do the evaluation well. How Jim trains others in his company to do job costing. Is it possible to create computer software to do job costing? An invitation to you: ask us your question on the making chips website. Links mentioned on this episode www.OnlineMetals.com - get your 15% discount by using the code "MAKINGCHIPS" www.MakingChips.com/18 www.MakingChips.com/contact Or call us at 312-725-0245

Jul 6, 201535 min

MC028: Manufacturing Industry advice through the eyes of a newbie, with Patricia Miller [PODCAST]

We introduced you to Patricia Miller of Matrix IV back in episode 26 and in today’s episode we’re going to do a deeper dive into the challenges and victories Patricia has faced as she’s taken over the reigns of her family’s ailing manufacturing company. The insights she shares as a former marketer from the biotech field, looking into the manufacturing industry for the first time, are very insightful and worth a listen. As Patricia Miller took over the reigns of her grandfather’s failing company she realized that she had her work cut out for her. The company was stuck in the 70s and had to pivot quickly or else it would die. Patricia took immediate steps to do a handful of vital things - 4 in fact - that she highlights in this episode of Making Chips. First on Patricia Miller’s list of advice for those in the manufacturing industry is the vital need to build community and connection within the industry. She did exactly that after taking over as leader of Matrix IV, going to conventions and local meetups, using the internet to get to know other influencers and leaders within the manufacturing industry, and working to not only be known, but to get to know others in the community for the sake of mutual support and help as the industry moves forward in a new era. Patricia’s marketing background comes into play as she looks at the way the manufacturing industry has traditionally done its own marketing - and she’s convinced that more time needs to be spent by company owners getting to know their market, asking their customers how they are doing at meeting their needs, how their needs are changing, and what they can do to better serve and enable their clients to achieve their business goals. Companies need to become more concerned with creating a positive experience for their customers and those who might use their services in the future. As Matrix IV began to re-grow under the leadership of its new CEO, Patricia Miller, many challenges and hurdles had to be overcome. Morale and company culture needed attention immediately, as did the discovery of new pools or niches of customers so that the business could continue on a solvent path. On top of all that, Patricia had to discover how to add much needed employees to get the company producing effectively while balancing a very meager budget at the same time. You’ll learn a lot from Patricia’s advice. All this and more on this episode of Making Chips! . Here’s the outline of part two of the conversation with Patricia Patricia Miller from Matrix IV - inheriting a family business after a successful marketing career in the corporate world. Through the eyes of a newbie - Patricia’s observations and advice to those who are in the manufacturing industry. The power of community and connections within the industry and how Patricia made connections within the manufacturing community after taking over the helm at Matrix IV. Why Patricia thinks it’s very important for manufacturers to truly understand their market, their clients, and how to create a positive position for them. The first steps Patricia took to understand her market and customers. The valuable presence and a path forward for the manufacturing industry in the U.S. Why change is a great ally for manufacturing companies. The first thing that had to change in her company when Patricia moved into the manufacturing industry. How the culture in Patricia’s company has changed as she’s implemented improvements. The challenges of adding employees to an older company. The roadblocks experienced as the company experienced its re-growing pains. What Patricia believes will be the next steps in the growth of Matrix IV. Links mentioned on this episode Part 1 of the conversation with Patricia Miller - http://www.makingchips.com/mc026-40-year-old-manufacturing-startup-with-patricia-miller-of-matrix-iv-podcast/ Patricia’s company - Matrix IV - http://www.matrixiv.com/ Episode 18 with Ray Ziganta http://www.makingchips.com/the-third-place-for-engineers-with-ray-ziganto-mc018-podcast/ Episode 22 - Create your corporate snapshot http://www.makingchips.com/taking-your-corporate-snapshot-podcast-mc022/ www.MakingChips.com/contact Or call us at 312-725-0245 Tweets you can use to tell others about the benefits of vending systems Is my #manufacturing company a positive experience for my customers? http://www.MakingChips.com/?p=516 Learn to market your #manufacturing company without a #marketing degree http://www.MakingChips.com/?p=516 A #thankyounote is one of the most powerful messages you can send to your customers http://www.MakingChips.com/?p=516 Change produces hope, even in the #manufacturing industry http://www.MakingChips.com/?p=516 Changing the culture in your manufacturing shop is hard, but worth it http://www.MakingChips.com/?p=516 Why #change is a great ally for #manufacturing companies that want to grow http://www.MakingChips.com/?p=516

Jun 17, 201530 min

MC027: Marketing tactics you should STOP right now! [PODCAST]

Marketing is an important part of any business. It’s got to be because it’s how you let people know who you are and what you do. That’s something that can never change. But the WAY you marketing has GOT to change. Why? Because the world we live in changes. People are repulsed or attracted by different things today than they were even a few years ago. Marketing has got to flex with the times. In this episode of Making Chips, Jim Carr and Jason Zenger walk you through their personal mindset about marketing for the manufacturing industry, focusing on the top old-school marketing tactics that don’t work in the modern era. Some of them are seen as “staples” of good marketing but simply don’t yield results and wind up wasting money. Listen in to find out what they are. A peek into this episode: Interruption marketing. Do you know what that is? Do you know why it’s probably the WORST way to get attention for your manufacturing business? And do you know if you’re doing it or not? If you didn’t know what it was in the first place, chances are you are still doing it. Listen in to this episode to learn how to modify your marketing tactics so you can be more effective in generating interest in your services and products. Do you use the Yellow Pages to market your business? Jim and Jason beleive the good old YP are a thing of the past as well. The ways people search for information have gone increasingly online and less toward print. The advent of smartphone technology is making that more true every day. The money you spend for those expensive yellow pages ads could be money wasted. Jim and Jason will explain it in the episode. In manufacturing news, there’s a growing need for skilled, quality people in the manufacturing industry. Opportunities are abundant and more are popping up every day. There’s plenty of room for advancement and good salaries. Listen to this episode of Making Chips to find out more details about this great opportunity. All this and more on this episode of Making Chips! . Here’s the outline of the conversation The possibility of sponsorship opportunities for the Making Chips podcast. News items: Quality people needed in the manufacturing industry. No more interruption marketing - do you know what that means? What about the yellow pages and manufacturing directories? Should you really be in there? Are you a spammer? You might be surprised. General radio advertisements. Line cards, facilities lists, and brochures - do you need them? What is permission-based marketing? It’s the new way marketing works today. Do you know what inbound marketing is? You need to. Jim and Jason’s personal top No-No’s of traditional marketing. Links mentioned on this episode www.MakingChips.com/contact Or call us at 312-725-0245

Jun 10, 201527 min

MC026: Moving an old-school manufacturing business into the modern age with Patricia Miller of Matrix IV [PODCAST]

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That’s what Patricia Miller’s professional associates told her when she started investigating the possibility of taking over her family business after she’d already pursued and been successful at a career that included marketing, corporate leadership, and politics. Put yourself in her shoes and you’ll probably understand why they said what they did. She’d already experienced many perks that manufacturing leaders seldom do. Travel, posh offices, important connections - yet, she says her heart and her home pulled her back to take over her grandfather’s failing manufacturing business. Welcome to Making Chips - THE podcast for manufacturing leaders and those involved in the manufacturing industry. Jim Carr and Jason Zenger bring you these shows week after week to help you keep on top of what’s happening in the manufacturing industry and to equip you to be the leader of your company as you desire to be. Today the guys are talking with Patricia Miller in what is likely part one of a two part conversation. Patricia’s story is anything but typical. Though she was surrounded by the world of manufacturing as a child, spending time around her grandparent’s very successful machine shop, she never felt a draw to be “in” the family business. Her parents encouraged her to pursue her dreams and she did exactly that. But when her grandfather retired and his health failed, Patricia was at a juncture in her own life where she was choosing her next step. Suddenly, the option of taking over her grandparent’s business was a very real possibility that she’d not considered before. In this episode of Making Chips you’re going to hear Patricia’s story of moving out of the corporate world to take over a manufacturing business that she admits was “stuck in the 70s” and on its last leg. It’s a story that testifies to the value and importance of long-time manufacturing operations and the leadership abilities of one amazing lady. Grab your coffee, turn up the volume, and join Jim, Jason, and their guest Patricia Miller, CEO of Matrix IV as they discuss the process of moving a old-school manufacturing business into the modern era. On this episode of Making Chips. . Here’s the outline of the conversation with Patricia The story of Matrix IV, beginning with Patricia’s grandfather and grandmother Patricia’s experience as a child being around the world of manufacturing Patricia’s education led her into corporate leadership, politics, pharmaceuticals, and everything BUT manufacturing Patricia’s opportunity to take over the leadership of Matrix IV and how she came to that decision The realization that the company was stuck in the 1970s and what Patricia did about it The first steps toward rejuvenating a tired, old business How 400% growth since Patricia’s arrival is spurring the business forward Links mentioned on this episode Patricia’s company - Matrix IV - http://www.matrixiv.com/ An article from “Plastics News” describing what Patricia has done with Matrix IV - http://www.plasticsnews.com/article/20141212/NEWS/141219962/new-leader-gives-molder-a-spark www.MakingChips.com - sign up for the Making Chips newsletter & podcast posts automatically (your information is never given to anyone else). You can leave a comment or add to the discussion on this episode by visiting http://www.MakingChips.com/25 Or call us at 312-725-0245 Tweets you can use to tell others about the benefits of vending systems Old-school manufacturing has to move into the modern age. It’s a new day http://www.MakingChips.com/?p=490 My family encouraged me not to come back and take over the family business http://www.MakingChips.com/?p=490 I had done the things I wanted to do and decided to consider taking over the family business http://www.MakingChips.com/?p=490 90% of the business had gone offshore before I took over the leadership http://www.MakingChips.com/?p=490 I decided to take over this family business that was 6 months from having no cash http://www.MakingChips.com/?p=490

Jun 4, 201532 min

MC025: Why you should hire your next manufacturing leader from high school [PODCAST]

It’s a manufacturing renaissance Where do you typically find the best employees for your manufacturing company? How do you go about finding them? As you’ll hear from Jim and Jason’s stories in this podcast episode, everyone gets into the business through a different path. But the guys believe there’s a huge reservoir of future manufacturing leaders in High School students. Why High School students? Because they represent an untapped, teachable, ready-to-train class of workers who are in need of what the manufacturing industry has to offer. The shortage of qualified, motivated manufacturing workers illustrates how shop owners have to look outside the normal places to find workers who can not only get busy making chips, but can also become the manufacturing leaders of tomorrow. High School students might just fit that bill for you. A manufacturing renaissance is happening here and now. It’s once again possible for a person working in the manufacturing industry to earn an income that can comfortably support an entire family and establish that family in society for years to come. It’s not about the dusty, dirty shop floor of your grandfather’s day. It’s a new day, a new, technically challenging opportunity for those who are willing to seize it. Another reason you should look to High Schools for your next manufacturing leader is because of how the manufacturing career path stacks up against college. The average college student will leave school without a specific skill set, will enter their chosen career field at the very bottom rung, and will do so with a load of financial debt that will take years to repay. By contrast, the manufacturing industry has high paying jobs available now that the average High School graduate can take advantage of. They’ll move up faster and avoid accumulating the debt often associated with higher education or specialized training (the training is paid for by their employer in many cases). Rethink your hiring process. Reconsider the places to get your employees and the future leaders in your company. Your business needs quality employees who are motivated to move up the ladder of success and your local High School may be the very best place to find exactly that. The manufacturing renaissance is here. Will you be a part of it? Here’s a teaser: the 6 qualities every future manufacturing leader must have The ability to pass a drug test. Dependability. A basic understanding of High School math. Communication skills - this one is HUGE! Familiarity with manufacturing (Mechanical aptitude). The desire to receive further training and certification. . Here’s the outline of the conversation about Jim and Jason’s personal paths into the manufacturing business and how they became manufacturing leaders. Questions about a new or additional podcast. What do you think? Contact us to let us know. 312-725-0245 Jim and Jason travel to San Diego soon - connect with them to find out how you can connect while you’re there. 312-725-0245 The historical background of American prosperity and domestic stability as it relates to the manufacturing industry. The very real shortage of qualified, motivated manufacturing leaders in the modern day. Why Jim and Jason feel High School students are the ideal pool from which to draw your future manufacturing leaders. Why the manufacturing industry demands a higher quality of worker. 6 qualities every future manufacturing leader should have. How the college path compares with the path into manufacturing. How a High School grad could outpace college students through manufacturing, making better money and starting with little to no debt. Jim’s pros and cons of hiring a High School student or graduate to become a manufacturing role of leadership. Links mentioned on this episode www.MakingChips.com - sign up for the Making Chips newsletter & podcast posts automatically (your information is never given to anyone else). You can leave a comment or add to the discussion on this episode by visiting http://www.MakingChips.com/25 Or call us at 312-725-0245

May 27, 201528 min

MC024: 6 reasons why every manufacturing leader should be on LinkedIn [Podcast]

If you are a manufacturing leader and you are not on LinkedIn, you don’t exist. - Jim Carr That’s how strongly Jim feels about the power of having a presence on LinkedIn. It’s not just for job-seekers, it’s for anyone who wants to engage in dialogue and exchange of information in a business niche. Manufacturing is one of those and you might be surprised at the amount of information flowing back and forth behind the scenes through the LinkedIn network. In this episode, Jim and Jason are going to walk you through 6 reasons you need to be on LinkedIn if you are (or want to be) a leader in the manufacturing industry. Some of these may seem like common sense, but others will surprise you. Don’t neglect the conversations that are already happening on LinkedIn. You never know when you’re going to have the opportunity to get involved in a conversation, provide an answer to a question from your area of expertise, and as a result become known as a leader in your niche of the industry. That puts you on the radar of more people which eventually translates into sales, consulting and speaking opportunities, and who knows what else. To top off the episode the guys are going to fill you in on 7 quick ways you can get started with LinkedIn (or get restarted) that will make it easy and smooth. You owe it to yourself and to your company to create a strong LinkedIn profile and get involved in the conversations going on within the manufacturing industry on LinkedIn. It’s free, it takes only a small amount of time, and can be leveraged to great value in your manufacturing business. Listen in on this episode of MakingChips to find out how you can ramp up your LinkedIn activity and benefit your business. . Here’s the outline of the conversation about Manufacturing news updates Why LinkedIn is a powerful tool for manufacturing leaders Relevancy matters - putting yourself on the radar of others in the industry Connect with business partners Building a digital “rolodex” Create a platform for “thought leadership” in the manufacturing industry Share what you do and create engagement with others in the industry Drive traffic, inquiries, and sales How to get started or restarted on LinkedIn (7 helpful tips) Links mentioned on this episode www.MakingChips.com - sign up for the Making Chips newsletter & podcast posts automatically (your information is never given to anyone else). You can leave a comment or add to the discussion on this episode by visiting http://www.MakingChips.com/23 Or call us at 312- 725-0245

May 20, 201523 min

MC023: SFPM - Surface Feet Per Minute - a fundamental skill for every machinist [Podcast]

If you don’t know how to calculate SFPM, you’re losing money! Every now and then we like to go to square one to discuss some fundamental issues surrounding the work done in the average machine shop. This episode is one of those episodes. Jim and Jason are talking SFPM - Surface Feet Per Minute in this episode. If you don’t understand what SFPM is, or if you don’t know how to calculate it, you need to listen in to this episode. Properly calculating SFPM is a fundamental machine shop skill that enables you to do a handful of very important things: You’re able to optimize the work-flow of your shop. You do that by maximizing the rate at which you are making chips. This results in more money being made per minute. It also saves tools, materials, and time. Every machinist, from novice to experienced must understand how to calculate Surface Feet Per Minute in order to do the very best job with every piece of material and with every tool. Without this knowledge they will wear out tools, destroy materials, and ultimately cost the company money, simply because of ignorance of this fundamental skill. In this episode of Making Chips Jim and Jason also give some examples of how they go about managing the issue of SFPM in their shops, including the kind of conversations they have with employees about SFPM, how they can tell if SFPM has not been calculated accurately, and how to do the actual math to determine a proper SFPM number for the material and tools being used. Yep, it’s basics. But the basics are important. So get ready to review (or learn for the first time) on this episode of Making Chips. Here’s the outline of the conversation about corporate snapshots Making Chips is going on the road the summer of 2015. Why surface feet per minute is important for every machinist to understand. How to find the SFPM for the materials and tools you are using. The problems that can happen if you don’t understand SFPM. How a misunderstanding of Surface Feet Per Minute can cost your company. Calculating RPM for the material you are using. How do you know if you’ve calculated SFPM accurately? How Jim manages his employees regarding Surface Feet Per Minute. The risks of SFPM mismatches. Using the RPM to to calculate the feed rate based on the tool being used. How IPR (inches per revolution) relates to SFPM. The optimization of your workflow through proper use of SFPM in your shop. Training entry level machinists to properly calculate Surface Feet Per Minute. Links mentioned on this episode www.MakingChips.com - sign up for the Making Chips newsletter & podcast posts automatically (your information is never given to anyone else). You can leave a comment or add to the discussion on this episode by visiting http://www.MakingChips.com/23 Or call us at 312- 725-0245 Tweets you can use to tell others about the benefits of vending systems If you’re not making chips, you’re not making money If your machinists don’t know how to calculate surface feet per minute, you’re losing money Why is surface feet per minute (SFPM) such an important calculation for your job shop? How to find SFPM (surface feet per minute) in your machine shop. How do you know if you’ve calculated SFPM (surface feet per minute) accurately?

May 13, 201522 min