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HVAC School - For Techs, By Techs

HVAC School - For Techs, By Techs

920 episodes — Page 13 of 19

Short #84 - Power Passing vs. Consuming

In this short podcast, Bryan briefly explains why we use a voltmeter to measure "voltage drop" across loads and switches. He also covers some of the differences between passing and consuming power. Many of us are naturals at using voltmeters already. Voltmeters have two leads, and those exist to measure the difference or potential between them. Voltage is a reference to what is going on between the leads; whenever resistance exists, we have a voltage drop. Resistance can sometimes be designed or undesigned. When we think about power passing and consuming, we should note that "consuming" refers to turning energy from a usable form to an unusable one. Stored energy becomes potential energy when it needs to do work. Power consuming results in work; a coil in a contactor or a filament in a lightbulb is a load (the load has resistance). On the other hand, power-passing components do not have resistance, and the charges merely move. We must keep the intended resistance in mind whenever we measure the voltage of energized components; resistance will impact the voltage drop. If you have a high-limit furnace safety, you will want to measure the voltage drop across the limit. There should NOT be a voltage drop across it because it is a power-passing component; there should be no resistance. Of course, you must determine if there is an energy potential present in the first place. Conversely, you SHOULD see a voltage drop when measuring the potential across a heater or fan motor. Overall, wires and switches are power passing components that should not have voltage drops across them. Heaters, compressors, and fan motors are all loads that "consume" power. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 17, 201914 min

Impactful HVAC/R Instruction

Ty Branaman from NTI comes on the podcast to share his passion for teaching. He also discusses his approach to impactful HVAC/R instruction. It can be difficult for instructors to create an appropriate balance between teaching theory and practical knowledge. Students and trainees need to have technical skills in the field, but they also need a solid foundation. Impactful HVAC/R instruction requires a balance of the nerdy stuff and physical skills; good instructors put the theoretical parts simply and give students the opportunity to apply theory to hands-on skills. Engagement is another important part of HVAC/R education. If students are sitting down for 15 minutes, that's too long; the students need to be moving and active with the learning material to stay engaged and help the topics stick. Ty emphasizes the importance of spending time in the lab instead of staying in the classroom the entire time. Unfortunately, many trade schools nowadays don't prepare students for fieldwork because there is not enough emphasis on working with equipment in education programs. The best teachers are those who love teaching AND working in the field, and trade schools need more people who are passionate about BOTH. Passionate technicians need to get involved in education by offering to be a substitute or guest speaker or by joining an education advisory board. Ty and Bryan also discuss: Teaching the refrigeration cycle What the current generation values and needs in education Dealing with distractions in the classroom Using mobile apps to supplement learning Teaching newbies effectively Creating an HVAC/R instruction program on a budget Old equipment Getting involved in education How to guide young people in their careers "Thinking outside the box" Check out Ty's YouTube Channel HERE. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 12, 201951 min

Short #83 - Practical Safety Improvements

In this short podcast, we take a quick look at Bryan's take on practical safety improvements. He also discusses the safety year in review at Kalos. Kalos had a great year in terms of safety. As the managers look back on the year, they attribute their success to having a practical approach to safety. To make practical safety improvements, we must be safety-conscious without obsessing over the risks of our job. Our jobs always have an element of danger, and our goal should be to minimize those and abide by OSHA standards. As an industry, we can do a better job of wearing our eye protection on almost every job. Ear protection is also an area we tend to neglect, especially in motor rooms and industrial environments. Ladders also provide a clear source of danger; we need to make sure our ladders are secure (tied off, set on level ground, etc.) and place some responsibility on our customers to give us a safe work environment. Electrical safety is also critical. Especially on commercial jobs, we should use proper lockout-tagout procedures when we can't monitor the power source while we work on equipment. We must also verify that no power is present after we shut off the disconnects. We also experience some fire safety threats, especially while brazing. Eye protection and gloves are critical if you want to keep yourself safe while brazing. (Gloves are also important when cutting sheet metal.) You should also know where fire extinguishers are anytime there is a fire risk on the job. Perhaps our most dangerous work environment is the road. We must avoid texting while driving, drunk driving, and other unsafe practices. We must also drive defensively to avoid accidents with other commuters who partake in unsafe driving practices. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 10, 201915 min

Descaling Large Equipment

Tim Fregeau from Goodway joins us to talk about descaling large equipment. He also discusses best practices and why they matter to you. Scale refers to mineral deposits that build up in any water source. Water can be brackish, rusty, muddy, or otherwise high in mineral content, and those minerals begin to accumulate on heat-transfer surfaces on large equipment. Scale can cause metallic components to weaken and leak, and it can block microchannel coils. The large equipment can't reject the heat efficiently or function as it should when it has scale buildup, so that's where descaling comes in. When it comes to chillers, you can either brush or chemically clean the tubes to remove scale. There will be times when you physically cannot brush the tubes, so you must rely on chemicals to descale the equipment. When you use chemicals, you pump the chemical solution into a low point of the condenser and make it come out of a high point. Factors that influence success are the chemical makeup, flow rate, and pump size. Boilers are quite similar to chillers, but the higher water temperatures come into play. Various chemical agents have different functions. Acids dissolve calcium, and inhibitors protect the base metals. Wetting agents reduce the surface tension and allow the chemicals to spread out. Penetrating agents allow the chemicals to get deeper into the mineral deposit to dissolve calcium and free up the rest of the deposit. Tim and Bryan also discuss: Plate heat exchangers Separating open loops from chillers Goodway clean-in-place systems Chemical selection and dilution Circulation time Why track oil levels and approach temperatures? Compression ratio and system efficiency Common cleaning challenges and mistakes to avoid Water pH Calcium spot tests Goodway products Legionella Check out Goodway's site HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 5, 201955 min

Short #82 - Brazing Temperature

In this short podcast episode, Bryan talks a bit about brazing temperature. He also covers how to heat your copper to the proper temperature. You can use torches with oxyacetylene or air-acetylene tips. Joining two metals with an alloy above 840 degrees classifies as brazing; anything that uses an alloy to join two metals below 840 degrees is technically soldering. When you join two similar metals by melting the base material (not using an alloy), that's welding. Another temperature of interest is 500 degrees; oxygen rapidly bonds to copper at temperatures above 500 degrees, so we will want to flow nitrogen while brazing to prevent cupric oxide (black scale) from forming on the copper. (We always recommend flowing nitrogen even if you are soldering below 500 degrees.) When brazing with a 15% silver alloy (with a phosphorus fluxing agent), you will want to reach a temperature of 1100-1200 degrees. Solidus is when the rod gets a putty-like consistency. However, we want liquidus, which is when the alloy can flow freely into the joint. The color of the copper will be either dark or medium cherry. To be clear, you DO want to see redness when brazing; the color shouldn't be very bright red or orange, but a dark or medium red is ideal. The brazing indicators hold true for copper-to-steel and copper-to-grass brazing as well. Aluminum brazing should stay below 1200 degrees; aluminum also doesn't have the same color indicators as copper, steel, and brass. Steel is complicated because it has a lower melting temperature, but it has much lower thermal conductivity than steel, so it will take longer to heat up and may heat unevenly. You also CANNOT use an alloy with a phosphorus fluxing agent when brazing steel or brass; you need a silver alloy with a separate flux. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 3, 201911 min

Heat Pumps, Charging & Defrost #LIVE

In this live episode, we talk about heat pumps, why Bryan likes them, why other people don't, charging and diagnosing them, and defrost. Even though heat pumps work best in warmer climates, they can theoretically work as long as the temperature is above absolute zero (-460 degrees F). Viewers across the USA install heat pumps in their markets, even in places with cold winters like Wisconsin. Ideally, the discharge line should be around 100 degrees above the outdoor temperature in heat mode. Although this rule of thumb appears to work in many different climates, it is only really applicable on single-stage equipment. When charging heat pumps from scratch, check the manufacturer data in heat mode. Airflow for comfort or efficiency is something else to account for when you're commissioning a heat pump; the CFM should be higher if you want the system to be efficient, but the building will be more comfortable if you have a lower CFM per ton. Airflow is especially important to control in heat mode, as small changes can noticeably affect head pressure. When it comes to defrost, heat pumps typically use a time and temperature strategy. Defrost cycles usually run at a certain temperature for a fixed time period. Heat pump defrost boards usually look a lot more complicated than they really are; when you come across them, stay calm and remember that they're just like any other board. We also discuss: Absolute zero Climate zones "Vapor line" Discharge superheat vs. over ambient W calls Supplementary heat and dehumidification Confirming airflow on a heat pump in heat mode Controlling mean radiant temperature (MRT) vs. blowing hot air Using in-duct psychrometers and manufacturer charts to assess system performance How reversing valves may fail or get stuck Thermal imaging applications Copeland compressors and mobile app Testing defrost boards Carrier vs. Trane & Rheem defrost strategies Demand defrost Suction pressure and compression ratio under frost buildup Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Dec 1, 201954 min

IT DOESN'T VOID THE WARRANTY #RANTCAST

In this crossover episode (rantcast), Bryan talks with Gary from HVAC Know It All. They vent about some of the phrases that techs throw around that are often false. Technicians often throw around the phrase, "[X] will void your warranty." However, the truth is that manufacturers can't really void a warranty. Some modifications may go beyond the scope of the warranty, but you don't simply make modifications that "void" the warranty. Techs may say that something voids the warranty to shut down the conversation or to create a selling point (preventive maintenance). In many (but not all) cases, the manufacturer won't even check the installation in the case of a parts warranty; all they want is the returned part, and they will often honor the warranty. Since many manufacturers want to keep their customers, voiding warranties left and right would be a bad business decision; the customer base would opt to work with new manufacturers. However, if there is evidence that the customer, installer, or technician damaged the product, then the manufacturer has a reason to void the warranty. In several cases, the proof must be substantial, and the proof often isn't substantial when using natural additives like Nylog properly. Keep in mind that using additives comes with a calculated risk; you must rely on research and your own judgment to make the best decision for the customer. In this rantcast, Gary and Bryan also discuss: R-22 is not illegal Heat exchanger warranties Lightning and other "acts of God" The Nylog question Why use thread sealants on well-made flares Relationships with manufacturers and suppliers Warranties and original homeowners Putting the customer's needs above the manufacturer's Who really is a hack? How everyone in the distribution chain can take responsibility Complaining respectfully online Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 28, 201943 min

Short #81 - Air vs. Nitrogen vs. Oxygen

In this short podcast, Bryan discusses the differences between air, nitrogen, and oxygen. He also explains why we should only use nitrogen for purging, flowing, and pressurization. You DON'T want to pressurize line sets with air because air contains water vapor and oxygen. Water acts as an oxidizer, and moisture can turn POE oil acidic via hydrolysis. You cannot dry out POE oil, and the acid can lead to compressor burnout. Nitrogen is non-reactive (unlike oxygen) and does not contain water vapor (unlike air). It also does a good job of chasing water vapor out of the lines. Because nitrogen won't react with anything we put in the line sets, it is an ideal medium for purging, flowing, and pressurization. Nitrogen DOES, however, change pressure with temperature; it obeys the gas laws, and you can see it in action when the pressure changes at different parts of the day (with varying temperatures). Oxidation can occur when oxygen reacts with copper to create a black scale called cupric (copper) oxide. It is similar to rust on iron; it is an undesirable form of corrosion. When the black scale comes off, it can get into screens on filter-driers and clog the system. You purge nitrogen to chase all of the air out before brazing. When you've finished purging, you use a flow regulator to reduce the nitrogen pressure (2-5 SCFH) to flow it during brazing. When we pull the vacuum, we only want nitrogen to be in the system; exposure to air should be very short, and any air in the system should be temporary. So, again, it's not a good idea to use air to pressurize the lines. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 26, 201910 min

Inverter Driven Systems & Over-Voltage #LIVE

In this LIVE episode, we talk about diagnosing inverter-driven systems. We also discuss some of the issues and solutions for over-voltage. Inverter-driven systems, also called variable frequency drive equipment, provide comfort control across multiple zones in a building. Some systems may have multiple branch boxes that control various units throughout a building. These systems require a lot of patience; the diagnostic process can last a long time because you must test all of the terminals. Since these systems are very electrical-component-heavy, you may also encounter issues presented by lightning, power outages, or continuous high voltage. Installation errors are also common and can cause performance issues, such as incorrectly torqued-down terminals, nicked wires, and improper wire types. When these systems are on, line voltage runs into a bridge rectifier. So, the equipment takes alternating current (AC) and turns it into a form of direct current (DC). Capacitors smooth out the sine waves before running that current into the inverter, which switches the power into three separate phases, but the power doesn't look like typical three-phase AC power. Many power companies are familiar with single-phase AC equipment, so inverter-driven systems present a challenge. These challenges become clear in equipment near the initial power distribution source; inverter-driven equipment near the beginning of the power line is prone to excessive voltage and failure. We also discuss: Power surges and electrical damage ICM493 Loose connections Grounding Shielded conductor usage Pulse-width modulation (PWM) 230v-rated equipment Multi-stage equipment and airflow Bernoulli's principle Carrier Infinity equipment and locking out stages Ductwork and diffuser sizing Controlling radiant heat loads with multi-stage equipment Ventilation vs. dehumidification vs. heating and cooling R-22 retrofit refrigerants Metal oxide varistors (MOVs) Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 24, 201954 min

High Efficiency Gas Furnaces, Common Issues w/ Jim Bergmann

Jim Bergmann is back on the podcast. This time, he talks about common faults with high-efficiency 90+ condensing gas furnaces and their installation. Like A/C units, 90+ furnaces often suffer from clogged drain lines. Other common problems stem from issues with inputs, temperature rise across the appliance, trapping, and venting. On high-efficiency gas furnaces, procedures like clocking the gas meter are much more important than on an 80% gas furnace; you must clock the gas meter to get the proper inputs. To get the furnaces to condense properly, you need to make sure you control excess air and get the temperature rise in the correct range. During the adjustment process, combustion analysis remains important as ever on 90+ gas furnaces. CO poisoning is always a deadly possibility on any sort of gas appliance work, and too many things can go wrong. You must use a combustion analyzer every step of the way. In high-efficiency gas furnaces, you essentially condense water out of the fuel-air mixture. (Think about water dripping out of your car's exhaust pipe in the winter.) Many furnaces counterflow, meaning that the flue gas gets pulled down instead of wandering upward. We need cold return air to meet with cool flue gases for optimal condensate production. Two-stage 90+ furnaces also use two-speed induced draft fans, which normally require an exhaust accelerator. Issues pop up in retrofit systems when we don't update the venting system to prevent the recirculation of flue gases. Two-stage furnaces tend to be very efficient, but they may not be as comfortable as single-stage furnaces. Jim and Bryan also discuss: Chemical causes of premature failure Orifices, fuel pressure, and impingement Heat exchangers Order of operations for checking condensate drainage CO poisoning Byproducts of combustion Energy savings of 90+ furnaces over 80% furnaces Interlocked systems Filtration Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 21, 201957 min

Short #80 - 3 Differences Between Followers and Leaders

Bryan explains the core differences between followers and leaders. There is nothing wrong with being a follower, but if you are ready to move into leadership roles, here are his tips. Leaders primarily leverage the work of other people. Conversely, followers have limits to their abilities and their earning potential; the leaders are the ones who set those limits. Good leaders create opportunities for others. Followers who attempt to be leaders are more likely to wait rather than move, complain rather than change, and assume rather than ask. Leaders actively seek out opportunities and tend to act rather than wait and assume that opportunities will come their way. Followers also accept but complain about the status quo, whereas leaders work to change their circumstances. Communication is a major area of difference between followers and leaders. Leaders ask questions, communicate, and propose ideas or solutions; followers typically hesitate to initiate communication and expect others to give them answers and opportunities. Followers also tend to think in terms of what they would do, not what they can actually do; they don't realize their abilities to make a difference and would prefer that the changes happen from the outside. On the other side, leaders seize opportunities to initiate change and create opportunities for other people (even if those are opportunities to fail safely). Moreover, the mark of a good leader is the number of followers who agree with their vision; leaders are also willing to make sacrifices for their followers and manage their resources well. True leaders also know how to listen to others, think broadly, and be kind but truthful; they don't take pride in being "brutally honest" or "knowing it all." Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 19, 201915 min

Ductless and VRF - Good, Bad & Ugly #LIVE

Some great live guests join the podcast to discuss the advantages, disadvantages, and challenges of ductless and VRF equipment. We started off working on ductless equipment with Mitsubishi, especially installing them in lanais. Sunrooms have large amounts of radiant heat coming in, and the heat load often warrants getting an A/C system just for the sunroom/lanai. We even began oversizing them a bit (which was a lesson learned). We also learned that mini-split ductless systems tend to have filthy blower wheels because moisture tends to build up on them. However, bib kits make cleaning the blower wheel in place an easy process. High-wall ductless systems also work in houses, not just sunrooms. However, they may have issues dehumidifying effectively. To remove more latent heat, you have to ramp down your blower and ramp up your compressor to get your coil colder. Overall, Bryan is not a large fan of using multi-zone ductless units in residential applications UNLESS they are replacing window units. VRF systems are typically used in commercial applications. The systems typically use cassette-type units or low-static fan coils, unlike high-wall ductless units. Although VRF and high-wall ductless units tend to have different sets of advantages and disadvantages, both of them struggle a bit with humidity and may need supplemental dehumidification. Overall, while VRF and ductless systems are desirable because they can control sensible capacity, those modulation capabilities can also lead to serious problems in wet climates. We also discuss: Condensate pumps Blower wheel set screw issues Ductless and VRF filtration Sensible heat ratio (SHR) VRF serviceability Dehumidification vs. efficiency Regional VRF manufacturing practices EER vs. SEER Daikin dry mode What should HVAC systems really control? Engineering commercial buildings VRF refrigerant loss ICM493 controls Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 16, 201958 min

Floating Head w/ Jamie Kitchen

Jamie is back on the podcast. This time, he talks about the merits and pitfalls of floating head pressure and why you might care. There is a relationship between floating head and floating suction, though the latter is easier to understand. You can stage fans to come on at certain temperatures, but you'll always be running fans above a certain temperature. When temperatures are below that temperature, you can save energy by not running the fans. However, you still have to worry about feeding the evaporator coil sufficiently. Floating head pressure refers to dropping the pressure differential across the metering device while letting it feed the evaporator coil properly. Allowing the head pressure and temperature to float is beneficial in applications that use large amounts of electricity and have low profit margins, such as grocery refrigeration. This practice is also great for energy savings in mild climates that stay below 80 degrees for most of the year. To use floating head, you first have to look at your metering device capacity. The metering device must have enough capacity to feed the evaporator coil and compressor adequately for the load conditions. Then, you must look at your other components' capacity balance, namely your evaporator and compressor. Sometimes, you also have to use floating suction to combat dehumidification issues that may result when you use floating head pressure. Jamie and Bryan also discuss: Energy efficiency benefits of floating the head pressure Compression ratio Fan staging and variable-speed fans Metering device sizing for load demands Electronic expansion valves (EEVs) vs. TXVs Evaporator and compressor sizing in relation to each other Evaporator pressure controls Oversized condensing units Temporary fixes to save product vs. permanent fixes Ease of locating and purchasing replacement parts Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 14, 201947 min

Short #79 - Circuit Breaker Facts

In this short podcast episode, Bryan talks about circuit breaker facts. He also explains why they trip, what they do, and some different types and considerations. Circuit breakers break the circuit during an overcurrent situation. These do NOT handle all overloads, such as locked rotor amps (LRA); these handle significant overloads, such as shorts (when current takes undesigned paths). In air conditioning, we can size our fuses and circuit breakers a bit larger than usual, which prevents tripping from small spikes instead of truly dangerous or prolonged overload conditions. There are thermal and inductive circuit breakers. A thermal circuit breaker uses heat to determine when to trip; these are common breakers but are prone to nuisance trips from poor connections or on days with high ambient temperature. Inductive trip breakers are magnetic and trip at a certain point of inductance; these are not easily affected by ambient temperature but can be expensive. A breaker's temperature can tell you a bit about its condition. Hotter breakers may be closer to tripping. However, arc fault breakers, a type of thermal breaker, can also run hot but work fine, which may confuse technicians. You can use thermal imaging cameras or infrared thermometers to compare breaker temperature. Dielectric grease is a good tool but requires plenty of attention. You need to have the right connectors before you even reach for the grease. The dielectric grease protects the connectors from corrosion (from the outside), and it should NOT go directly on the connectors. Some people also use anti-seize grease; no matter which grease you use, you must be careful and avoid adding resistance. Bryan also discusses: Proper torque settings Measuring voltage drop across the device Using breakers as switches Double-lugging Arc fault vs. GFCI Learn more about Refrigeration Technologies HERE. If you have an iPhone subscribe to the podcast HERE and if you have an Android phone subscribe HERE.

Nov 12, 201916 min

The Lost Art of Steam - Revisited

In this episode from the archives, Dan Holohan joins us on the podcast and talks about his vast experience in the lost art of steam learned from long-dead men. Steam heating is a "lost art" nowadays; it has become increasingly uncommon and has been disappearing since the Vietnam War. Many people who understood steam heating either retired or died after the Vietnam War. Many elements of steam heating are difficult to understand or surprising. (For example, steam pressure has a surprising relationship with velocity: low-pressure steam moves through piping much more quickly than high-pressure steam.) So, Dan Holohan is on a mission to revive that knowledge and teach the newer generations about the lost art. There are many older steam heating systems still operating today, especially in the older large buildings in New York. Dan learned a lot about steam heating when working on these old systems and optimizing them. Most of the time, he optimized those systems by removing unnecessary accessories, not adding components like steam traps. Many old boilers used coal as a heat source. Nowadays, many old boilers have been fitted with conversion oil burners with thermostats, but they are still piped for coal. Some systems now have multiple risers or massive vents on the main riser to prevent the thermostats from getting too hot too early and satisfying the thermostat too early. We call that master venting, reducing pressure and allowing steam to move very quickly and efficiently. Dan also discusses: The 2-PSI standard Transportation metaphors for BTUs in steam Harmful renovations for old boilers Replacement vs. restoration mindsets Gaps in steam boiler education Monopolizing the market if you HAVE the education Boiler piping and venting Two-pipe vs one-pipe steam Find out more about Dan and hydronic heating at HeatingHelp.com. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 7, 201941 min

What Makes a White Shirt Tech #LIVE

In this honest—maybe overly honest—live podcast, we talk about the dark side of white shirt techs. We also discuss ways the industry can make money while doing the fundamentals well. The term "white shirt" refers to a sales technician who prioritizes selling equipment over fieldwork; these technicians don't necessarily sell expensive products, but they lack technical expertise. The surefire way to tell if someone is a "white shirt" is to see if they can solve problems with their hands or if they just pull solutions from a menu of new products. However, "white shirts" do have some skills we can learn from. They are usually great communicators, which is an excellent characteristic in our trade. Honesty is also important, though, and great communication can only be a good thing if it's backed up by honesty. "White shirts" lie, and they make excuses for their lies. Unfortunately, many of us want to do good work and make less than "white shirts." The problem may not be with the white shirt technicians; we contribute to the problem by undervaluing our expertise and quality work. Strangely enough, we rarely ever see white shirt technicians in commercial HVAC. That's because commercial HVAC is a far more expensive, less sales-oriented part of the industry. There is less of a need to push products onto the customer to make money. We also cover: The fine art of setting prices Sales tactics Made-up simplified product names ("heat rejector") Honest, straightforward, non-emotional communication Vetting technicians Deceptive training by salespeople What drives people to sell extra accessories "White shirt" profit margins Labor rates, diagnostic fees, and maintenance prices Hard start kits and potential misunderstandings Bad intentions vs. ignorance Billable time in residential vs. commercial HVAC Buyer's remorse Consulting vs. sales Surge protection Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Nov 4, 201958 min

Callback Prevention Principles

In this podcast episode, Bert joins Bryan to talk about what he has learned to help prevent the dreaded callback on the job. Callbacks are bad news for customer service, time, and profit. However, the highest cost is the inconvenience caused to the customer. To reduce callbacks, Bert recommends communicating your expectations to your customer clearly; explain what the expected performance should be and how a customer should use their system. We need to do better at having conversations with the customer where we listen to them; we should not explain everything through the paperwork and walk away. Customers become less of a callback risk when technicians stay with them until they are no longer a risk. The technician must run the equipment to ensure that it's working and set expectations before they leave. This tip can be a bit tricky, as many of us have to move from one emergency to the next, but the extra time and effort will almost surely help prevent a callback. The goal is to get a system to last as long as possible without having a problem. Overall, hard skills are less important than soft skills when it comes to callback prevention. Many techs have the technical knowledge; far fewer take the time to listen to the customer and get the whole picture of the problem. When it comes to hard skills, callback prevention requires more attentiveness and skill application than the technical skills themselves. With all that in mind, the ultimate key to preventing callbacks is to take responsibility for ALL of your work: testing, setup, communication, and fixes. Bert and Bryan also discuss: "White-shirt" techs "Callback risk" customers Reducing loads by adding insulation How rain and temperature affect performance Recognizing a customer's budget Checking for wire rub-outs and loose/poor connections Visual observation Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HER

Oct 31, 201939 min

Short #78 - 7 Tips for Newbies

This short podcast is for the newbies out there. For HVAC trade newbies, Bryan recommends applying 7 tips to help you win. When you start off in the trades, you'll want to check your mindset. Successful HVAC technicians are usually humble; recognize that you don't know everything. The truth is that nobody knows everything, and every other person has wisdom and knowledge to offer you. (However, don't mistake humility for a lack of confidence.) You'll also want to hang out with good people; you are the sum of the five people you spend the most time with, so you don't want your friends to drag you down intellectually or get you into trouble. (And make good use of your time!) Stay hydrated on the job! Water is the very best thing you can have on the job, especially during hot summers. To take care of your body, you will also want to wear safety glasses on the job and gloves when appropriate. Curiosity is also an incredibly important trait of successful techs. Push further to understand your work fully, and you will be much more successful in your career. If you are curious, you will bring more ideas to the table and have a better grasp on the work you do, which will hopefully help you get raises and promotions. Another extension of curiosity is to test what you know. Pursue a possibility and find all of its weaknesses; don't accept a solution as the truth without further investigation. Perhaps one of the most useful tips for newbies is to learn to be okay with failure. You sometimes won't have everything you need, whether that's a lack of tools or knowledge. Making difficult situations work is part of the job, and the fear of making mistakes should not hold you back. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 29, 201912 min

Why is a Power Quality Meter Useful? w/ Jim Bergmann

Jim Bergmann returns to the podcast to talk about the power quality meter. He also discusses what it is good for and how to use one. A power quality meter accounts for the power factor in its measurements, and it measures true power in watts. We can notice failing capacitors and other issues that can cause a device to draw higher wattage. In inductive loads, the power factor will be less than 1. However, we can measure the power factor because the capacitor counteracts the inductive reactance and gets the power closer to unity; the current and voltage should be in phase with each other, so the circuit should be balanced. The main difference between watts and volt-amps (VA) is the power factor. Volt-amps represent the entire quantity of energy, watts represent power, and volt-amps reactive represent useless energy. So, the power factor is the difference between what makes watts useful and VA reactive unuseful. (Think about a pint of beer, which is VA: you can't drink the foam, which represents VA reactive, and the actual liquid beer is the watts. Unity would represent a pint of beer with no foam.) When looking at EER and SEER, the power quality meter helps you get a more accurate wattage reading, which allows technicians to determine efficiency more easily. You MUST know your power factor to measure wattage properly. Since consumers are billed on wattage, an accurate measurement is critical to make sure they're paying an appropriate price for energy. Jim and Bryan also discuss: Supco Redfish iDVM550 Matching capacitors to inductive loads Fan efficacy and PSC vs. ECM motors Back EMF Considerations for measuring frequency VFDs BTU capacity, amp draw, and efficiency Commissioning and benchmarking with power quality meters Single-phase vs. three-phase power factor tools Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 24, 201940 min

Short #77 - What Causes Capacitors to Fail

In this short podcast, Bryan talks through (once again) what REALLY causes capacitors to fail and what we can do about it. High temperatures and overvoltage (NOT undervoltage) are what cause capacitors to fail. (There are also some poor manufacturing practices out there. Remember: they should be just foil and oil.) Capacitors create a phase shift to assist split-phase induction motors. Normally, a three-phase motor can start and run just fine because the sine waves are all angled. That is not the case for split-phase motors. Start capacitors help startup, which is difficult for the motor. The capacitor stores and discharges each time there is a cycle change (usually 60 times per second). That rapid storing and discharging helps create a lag that gets the motor get moving. However, capacitors are limited by their design: their charge capacity (current) is dictated by size (microfarads), voltage, and frequency. If you measure amps on the start winding, you will notice that the amps are lower than on the run windings; the capacitor acts as a limiting factor. When the run capacitor fails, you have no current on the start winding. The motor does NOT cause the capacitor to fail; there is a slim-to-none chance that a motor's back EMF can cause capacitor failure. Excess temperature or voltage is what really causes capacitors to fail, and THAT can negatively affect the motor. The hotter a capacitor runs, the shorter its life will be. Locations with high temperatures year-round and lots of thunderstorms will have more capacitor failures than places with more temperate climates. Capacitor oil also plays a role in longevity. Oil exists for heat dissipation and should be mounted with the terminals up. Condenser cleanliness and temperature can also help or hinder the oil's efforts. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 22, 201917 min

Commercial PM Best Practices #LIVE

Eric Mele, Eric Kaiser, and John Oaks come on the podcast to talk about commercial PM best practices and what matters most. Drain cleaning is a critical part of the standard commercial PM. You must assess the drainage situation (pitch, length, location, etc.) to plan your cleaning strategy and arrive at the best result: the entire drain gets cleaned. If you use chemicals, you need to be very careful not to let them back up into other units. Condenser coil cleaning is another important PM procedure in both residential and commercial HVAC. However, you don't always need to clean the condenser coils. When you actually need to clean the coils, some best practices include splitting multi-row coils (on VERY dirty systems) and washing the coil against the airflow (usually from the inside out). Lots of commercial equipment use belts, so HVAC technicians should know how to work on them. Unfortunately, many HVAC technicians aren't great at aligning and tensioning belts. Bryan is of the school of thought that many belts that are adjusted should just be replaced. When working on gas equipment on rooftops, you can perform very accurate combustion analysis because the flue is in an ideal location for testing. Grilles are also very important in commercial HVAC, and the best practice is to check them for restrictions. As always, you cannot underestimate the importance of visual inspection, "do no harm," and making sure the equipment is running when you leave. The Erics, John, and Bryan also discuss: Drain pan cleaning tips Neutralizing algae in drains Clearing drains with nitrogen or shop vacs Transfer pumps Paperwork and documentation Environmental reasons NOT to clean coils needlessly Microchannel coils Quoting specific procedures Belt longevity Browning tools and literature Checking for phase imbalance Benchmarking equipment Maintenance people vs. technicians Communication Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 20, 201953 min

The Skills Gap and Training #LIVE

In this live podcast from CASTBOX, we discuss the skills gap and how we are going to get more people into and trained in the HVAC/R trade. Instead of gaining skills early in life and then looking for a job, many of us in the HVAC/R trade started our careers and gained skills along the way. The most successful technicians (and Bryan's favorite job candidates) have the "growth" mindset and care about their work, not just connecting a paycheck. Many people have experience working with their hands (or working any job), but they don't go into the HVAC industry with trade experience under their belt. Work ethic and care for one's work are more indicative of success than prior skills. From a contractor standpoint, Bryan thinks that we must teach and force the application of skills. The basics are important, and being a "hands-on learner" is not an excuse for a technician not to learn the basics. Repetition and muscle memory are a major part of learning in our trade; however, they are undervalued in the classroom. It's all about striking a balance. As a society, we don't see as many people involving their family members in the trades. As a result, our trade currently has a hiring and skills gap. It's up to us to get people excited about the trade and help them get involved. We must make it clear that HVAC/R careers ARE good careers where you CAN make a nice living. We also discuss: Hiring out of desperation Self-control and maturity regardless of age Successful techs from other industries and hard times The Diagnosis Game Company culture Successful communication Formal vs. informal performance reviews Interpreting hiring exams, interviews, and phone calls Proficiency timeline and career evolution Learning without an internal training program Competitive starting wages Better high-school programs Socratic method Getting younger people involved in the trades and job-shadowing Being safety-conscious Apprenticeship programs HVAC/R teachers Being intentional about training Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 17, 20191h 3m

Who is Responsible for Proper Sizing?

In this episode, Nate Adams and Michael Housh give the HVAC 2.0 rebuttal to the idea of standard load calculations. They take a different, possibly more radical approach to proper sizing. Michael and Nate believe in doing real-world load calculations, not just relying on models for load calculations. They are on the side of replacing equipment like-for-like unless the customer will pay for the proper load calculation; customers should have the option to get a free quote for a like-for-like or slightly smaller replacement or a full consultation, but they will often opt to choose the free quote for a similar or slightly smaller unit. The full consultation includes blower door tests and load calculations, which are keys to proper equipment sizing. Even once we do all the typical tests for consultation (blower door, duct leakage, load calculation), there is still some room for ambiguity. The tests are not all-telling, but they exist to help the contractor and homeowner decide what the next step should be. No matter what, there will be some degree of guesswork, but there will be far less guesswork if you perform all the tests and look at utility usage. Some problems can be "HVAC'd away," but excessive leakage may require work on the actual shell of the home to address cracks and infiltration points. To "HVAC problems away," proper equipment sizing will play a major role in promoting comfort. Nate, Michael, and Bryan also discuss: Like-for-like tonnage Building customer relationships through consultation Windows and radiant heat loads Natural pressurization vs. blower door testing Sizing increments and room for error Air changes per hour (ACH) Assessing leakage rates Moisture problems and dehumidification Load calculation theater The consumer-oriented mindset Diagnostic pyramid Natural leakage Communicating testing practices to your sales team Learn more about Nathan's work, go to energysmartohio.com or natethehousewhisperer.com. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 17, 20191h 9m

Short #76 - The Freon Sniffer (A True Story)

In this true story from Bryan's teen years, you learn about the "Freon Sniffer:" what inspired him to become an HVAC/R technician (maybe). When Bryan was working with his uncle at age 14, he was an electrical apprentice who worked in grocery stores. He installed "pink lights," which were lights that hung on aircraft cable over produce displays. (The aircraft cable came from Bryan's grandfather's aircraft junkyard.) The pink lights were difficult to install, and many people were unwilling to do the installation. However, Bryan and his family were willing to install that difficult equipment. Bryan primarily assembled the lights and didn't do any particularly dangerous work. Bryan and his family traveled around the state, staying at hotels and working at grocery stores across the state. In a remote Florida town, Bryan's uncle and a coworker discussed something about checking a "Freon sniffer." They promised to show Bryan what that was. All they said was that "Freon sniffers" just existed to check for refrigerant leaks in the refrigeration piping. What really was it? They tricked Bryan into pressing down the disconnect fitting for the produce sprayer, which sprayed Bryan's face. It was all just an elaborate prank to humiliate him! If nothing else, the situation inspired Bryan to learn more about HVAC/R equipment. Maybe in the future, he wouldn't have the wool pulled over his eyes. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 15, 20199 min

How to Use a Combustion Analyzer w/ Jim Bergmann

In this podcast, Jim explains how to use a combustion analyzer. He also talks through the process of combustion analysis using Accutools BluFlame. The beauty of BluFlame is that it can do CAZ testing, help you set the inches of water column in your furnace, and measure static pressure drop. BluFlame is a tool you can use year-round, not just when you need to measure stack gas. To learn how to use a combustion analyzer on a typical gas furnace, you have to understand why you're doing it. Combustion analysis is necessary to monitor the health of a furnace system; it's like a doctor measuring your blood pressure at each appointment. You must test for carbon monoxide to protect the homeowners from a potentially deadly situation; combustion analysis can save lives. First, we have to test for ambient CO, which can be high in cities with lots of cars and air pollution. Then, we start deploying our tools and set them up to check our pressures. After that, we can start the furnace up to collect our readings all at once, which is easy with MeasureQuick. From there, we can use the readings to help us adjust the input settings. After that, we put our analyzer in the stack about 12-16 inches away from the draft inducer motor. Jim and Bryan also discuss: Jim's involvement in BluFlame Testo probes that do and don't work with BluFlame Clocking the meter and checking input Manometer locations Drilling and sealing holes for testing CO air-free and excess air dilution Overexposing the analyzer to CO Oxygen (O2) content Vacuum in gas furnaces Draft direction Running gas furnaces with other gas appliances (stoves, fireplaces, pool heaters, etc.) Electronic gas leak detectors BluFlame on 80+ vs 90+ furnaces Other gas appliances that require testing Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 10, 201959 min

Short #75 - Stop Duct & Unit Sweating

Duct and air handler (unit) sweating is a common issue in humid climates. Bryan talks about what causes it and what to do about it. Many people try to keep their ducts and equipment either very cool or very warm to prevent sweating. Despite the good intentions, neither of those methods is great for sweat prevention. If a ceiling grille is sweating, people try to insulate the top of the boot to stop the sweating. The real reason why the grille continues to sweat is that those sweating areas have hit the dew point. If anything reaches the dew point or lower, you WILL see condensation. Another potential cause is that air with a higher dew point is going into the lower-dew-point space. In the latter case, sealing the ducts and cracks near the boot should help that higher-dew-point air from infiltrating; insulation does very little to address leakage, so air sealing is the real solution. Attics often have air with a higher dew point than the conditioned space. Equipment sizing is also important. Oversized equipment leads to shorter run times, meaning that the evaporator coil can't get cold enough to remove moisture. When you have a low latent capacity, you won't have proper moisture removal in the home. We will almost surely encounter sweating when we have air handlers and ducts in unconditioned spaces. To address duct and unit sweating, some technicians increase the air velocity to prevent ducts from sweating, as the higher temperature should prevent the duct jacket from being below the dew point. However, as with oversized equipment, excessive airflow will negatively impact the latent capacity. So, you will have less moisture removal. The best solution is to decrease the attic dew point or increase duct insulation. Reheat solutions are also worth considering on some systems. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 8, 201919 min

Stop Designing Ducts Backwards w/ Alex Meaney

Alex from Wrightsoft is back to discuss duct design. He also explains a common mistake made when designing ducts using a Ductulator. The Ductulator is a common entry point for technicians who get into duct design, so it sticks with technicians despite its flaws. It makes more sense to reverse the process by picking a friction rate and pressure drop as the first step when designing ducts. Figuring out how to overcome restriction is the key to commercial duct design, but it can also work well in residential duct design. However, we can't pull our desired friction rate out of thin air. We have to consider the sources that contribute to the friction rate. We must also consider both velocity pressure (moving forward) and static pressure (pushing against the duct walls). The less restricted the air is, the more energy there will be to go forward; low static generally indicates greater velocity (more airflow). The best designers understand these principles, so many of the best designers come from the HVAC service industry. You can adjust the airflow by balancing duct sizing and restriction, such as from filters. Equipment sizing and Manual S are surely important, but airflow and velocity have a lot more to do with duct design and how fan speed, duct size, restrictions, and air mixing work together to establish comfort. Poor duct design can produce results that resemble those of oversized equipment. Alex and Bryan also discuss: Figuring out desired friction rate and static pressure Changing tonnage and its effects on duct design Load calculations ACCA Manual T Emergency/backup heat Manufacturer coils and pressure drop Rules of thumb Principles at work in HVAC service Use the offer code POD2019 for a great discount on Wrightsoft products at Wrightsoft.com. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 3, 201932 min

Short #74 - So You Wanna Start a Business Eh?

In this short podcast episode, Bryan explains what you need and the things you need to consider if you want to start a business in HVAC/R. When you start a business, you need to have a healthy reserve of money already. Kalos started with $100,000, and that money went towards vans and tools needed for a GC and HVAC business. Even if you start a business with just one person and a truck, it's best to have at least $50,000 available at the start. In the business world, you MUST care about money. Otherwise, you'll go out of business. Profit margin is important, but you must also have a healthy amount of cash readily available at all times. You must have enough cash on hand to weather a storm, and you would be wise to avoid credit card debt at all costs. At the same time, you must separate personal and business funds. You also need to have control of your pricing and know the difference between gross margin and markup. Starting a business is also a commitment that will come with suffering. So, your spouse, kids, and mentors should be willing to help you every step of the way; a support system is extremely important. You may need to pay off the home and car debt, you may work late nights, and you may be frustrated with work at times, so the important people in your life need to be willing to support you. Although hard independent work is necessary for HVAC work, having the right relationships is key. Knowing the right people is better than marketing in your business's early days. Be active in your community and provide excellent, friendly customer service. Discipline, treating people well, hard work, and financial literacy are the keys to starting a business. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Oct 1, 201915 min

The Dangers of Like-for-Like Tonnage

Alex Meaney from Wrightsoft joins us to talk about Manual J and S. He also discusses how load calculations and equipment selection apply to real-world situations where contractors are tempted to replace "like-for-like." Load calculations have been a staple of new installations, but they are becoming important in retrofits as well. We consult Manual J when we do load calculations for residential HVAC designs. We determine where the heat loads are coming from to see how equipment can address those heat loads; in heating, we want to replace heat losses. The technicians who do load calculations also tend to get more customers and have better outcomes because they show additional care and can educate customers. We must also be diligent and check our mistakes in calculations AFTER we work on them. In general, most load calculations will NOT determine that upsizing is the right solution. Then, we use our Manual J calculations to use Manual S for equipment selection. When we propose solutions for retrofit installations, we should quote the customer for our recommended solution and like-for-like tonnage. You could also talk with the customers about ways to adjust the heat load; just don't tell them they're wrong, even if they are. It also helps to be straightforward about the health and dehumidification benefits of the best solution versus the like-for-like retrofit option. Alex and Bryan also discuss: When customers are comfortable with oversized systems S.W.A.G. in system design Looking at math AND customer demands Uneducated homeowners and what they do know Don't put thermostats in the hallway Moisture issues, latent capacity, and dehumidification Commissioning "One trip, close" sales Talking to customers about sales and quotes "It's not time wasted; it's time invested" Making time for load calculations and consultation Use the offer code POD2019 for a great discount on Wrightsoft products at Wrightsoft.com. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 26, 20191h 5m

Gauges, Probes & NIST #LIVE

In this live podcast from the Castbox app, we talk about analog vs. digital, digital vs. probes, and probe vs. non-invasive testing of A/C and refrigeration. We also talk about apps and various Bluetooth tools. Although analog gauges are old, reliable tools, digital gauges tend to be a bit more accurate than analog ones. However, the jury is still out on which one has the durability edge. Digital gauges also have batteries to worry about, whereas analog ones don't. Ultimately, the only reason to use analog gauges over digital ones is a personal preference. Probes work well with hoses, tees, and core depressors. We still use manifolds to this day because they have charging tees and are easy to use, though you can modify probes to make them more user-friendly. Refrigerant can be left over in the hoses, and refrigerant mixing is a possibility. Probes minimize the losses of manifolds. However, non-invasive testing is another manifold-free route. The key to using non-invasive testing effectively is to become a master of the obvious and not to put too much focus on the readings alone. While it is important to know the measurements, it is even more important to use your senses to look for clear problems. When you use tools that connect to electronics via Bluetooth, we recommend using a separate device, not your personal phone. For example, Bryan uses an iPad with a data plan. We also discuss: Five Pillars of HVAC Diagnosis Favorite temperature clamps K-type thermocouples Mandating vs. recommending tools Scales Fieldpiece probes for A/C Sporlan probes for refrigeration Advantages and disadvantages of Testo probes Core depressors Checking light commercial systems with probes Rub-outs When readings are overrated Best practices "Negative" superheat and subcooling Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 24, 20191h 9m

Short #73 - Ambient CO

In this short podcast episode, Bryan talks about ambient CO. He also explains why it matters and what you do to check for it. CO, carbon monoxide, is a colorless, odorless, and toxic gas that can result in death. It should not be confused with CO2, carbon dioxide. Although our bodies inhale oxygen and not carbon dioxide, the latter isn't toxic if it gets into our bloodstream. CO, on the other hand, displaces oxygen, which proves deadly. Carbon monoxide can also build up in your bloodstream over time, so you want to avoid repeated exposure. In some locations, you can expect some degree of ambient CO. For example, lots of car exhaust in busy cities can lead to a low amount of carbon monoxide in the air (a few parts per million). Most CO monitors detect much higher concentrations of carbon monoxide (around 100 parts per million). When working in a place where carbon monoxide is a concern, such as in a home with gas appliances, be sure to use your instrumentation to measure CO in an occupied space. Also, check for carbon monoxide spilling out of the unit. Don't confuse ambient CO with the carbon monoxide found in combustion analysis; they are NOT the same. Ambient CO indicates a bigger problem like backdrafting. Unlike standard CO monitors, you will want to use a personal ambient CO monitor that can measure down to 1 part per million for YOUR safety. Again, do NOT use combustion analyzers for personal protection! You can also offer higher-quality CO monitor/alarm suggestions to your customers. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 24, 201910 min

Geothermal System Considerations w/ Michael Housh

In this podcast, Michael Housh joins us to discuss his years of experience with geothermal heat pumps and their special considerations. "Geothermal" is a rather generic term, similar to how people say "Freon" to refer to any kind of refrigerant. Those heat pumps don't necessarily have to be underground; you can have water-source heat pumps in ponds or wells, and there are also ground-source heat pumps. The ground provides a steady temperature under many conditions, which helps heat pumps work effectively in cold climates. Like other heat pump systems, geothermal pumps come in split or package types. The pump may be either integrated with the equipment or separated from it. When the equipment is separate, multiple units can use the same loop (for example, a 10-ton loop can have five 2-ton units attached). Michael designs geothermal systems. He uses software to design systems, particularly closed-loop systems, and load calculations play an important part in informing his designs. Many contractors use rules of thumb to help size the loops, but the only way to know what you're doing is to take load calculations, especially on water-source pumps. Undersizing loops can severely reduce the system capacity and make it hard to maintain temperature. To keep performance up, we also need to flush heat exchangers as part of regular maintenance. However, restrictions and contamination tend to be relatively uncommon except in pump-and-dump systems. As with any type of equipment, be sure to follow the manufacturer's recommendations. Michael and Bryan also discuss: Patience and caring about outcomes of jobs Water temperature and quality effects on system operation Environmental concerns Maximizing efficiency in geothermal systems Geothermal sales and economic trends Return configuration Sharing loops Figuring out gallons per minute and delta T Pump-and-dump configuration Clogged heat exchanger symptoms Identifying problem areas Loop temperature variations Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 19, 20191h 7m

Short #72 - Vapor Diffusion

In this short podcast episode, Bryan explains what water vapor diffusion is. He also explains why it matters to the everyday HVAC technician. Vapor diffusion is the transfer and distribution of water vapor through a solid surface. New constructions sometimes have vapor barriers on the outside of buildings in hot, humid climates or on the inside of buildings in cold, dry climates. (Even so, vapor barriers are not 100% effective.) We are NOT referring to water or mist wicking through the buildings via capillary action; we are referring to water vapor. Drywall, a common building material, is quite permeable and allows moist air to diffuse through it. The vapor diffuses through the drywall from the unconditioned attic to the conditioned living space. Of course, we have to focus on air sealing before anything else, but we also may need a vapor inhibitor or a means of controlling the attic dew point to prevent water vapor from moving through. The driver that causes moisture to move into the space is surprisingly NOT relative humidity. Instead, we need to focus on the actual moisture content as a driver, and it would help us more to look at the dew point. Dew point is the key to controlling vapor diffusion. If the dew point in the unconditioned space is higher than that of the conditioned space, then you will get vapor diffusion into the conditioned space. However, if the dew points are the same in the conditioned and unconditioned spaces, then there won't be a differential that would cause vapor to move. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 17, 20199 min

Difficult Customers #LIVE

In this live conversation, we discuss some real-life situations with difficult customers. We also cover some helpful tips we learned along the way. When Bryan started Kalos, there was one situation where a customer blamed him for lying about a customer diagnosis. So, that was how Bryan fired his first customer. However, many of us want to fire several customers, and that's when we have to look in the mirror and evaluate ourselves. When the problem truly isn't with us, we have to make a choice to say, "Sorry you feel that way," and walk away after we've tried our best. Sometimes, customers will demand that certain procedures are done or certain systems installed. Even if we were to give in to their demands, difficult customers would still be inclined to blame us, so it's up to us to assert our boundaries and do the job correctly. We also need to stop saying that our work is "easy." When we say that work is "easy," it appears to cheapen our work in the customer's eyes. We may encounter customers who are a bit neurotic or who want to take advantage of us. In those situations, the best thing we can do is take the customer seriously and take full responsibility for our work: carry out tests, answer questions, and solve the issue. The manufacturer may do very little to help a situation, so we must be prepared and knowledgeable. We also discuss: Bryan's Christmas pool heater meltdown Commercial HVAC/R finger-pointing Being "good with money" and how that translates to doing good business Valuing our work Working for family members and charging them A ductless disaster with a nervous customer "Calm down" Listening productively Setting expectations Pricing and making a profit Moving on from failing customer relationships Buyer's remorse Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 15, 20191h 3m

Refrigeraton Case Controllers w/ Sporlan

In this podcast episode, Henry Papa from Sporlan joins us in person to talk about refrigeration case controllers on systems with common compressors. We focus on the Sporlan S3C case controller, but some of the information applies to other case controllers. Case controllers control the conditions at each separate evaporator and are responsible for controlling defrost, discharge air temperature, and superheat. They can also monitor conditions at the evaporator, especially discharge air. In grocery, we tend to look at discharge air temperature instead of box temperature. Traditionally, we use EPRs to control a fixed evaporator pressure to control the discharge air temperature. With the S3C refrigeration case controllers, we can assess the discharge air temperature directly. The greatest advantage of the S3C controller is that it is NOT a single centralized control. Those standalone case controllers communicate with each other but work independently. So, if one rack goes down, the rest can keep running. On traditional controls, all of the racks could go down if one goes down. The S3C controller is also quite serviceable and connects to Bluetooth. So, you can sync the case controller display's data to your mobile device for convenient viewing. You can also control a few different functions from your device. However, you must take some time to understand the parameters, inputs, and outputs, as with any other controller. The goal is to read the manual and get comfortable with the details before working with the controllers. Henry and Bryan also discuss: Sporlan's podcast and training resources Parker-Sporlan relationship Demand defrost Alarm systems on refrigeration case controllers Dual-temp control Electronic EPRs vs. traditional EPRs Becoming "masters of the obvious" Check out Sporlan's Chill Skills online training HERE. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 12, 201937 min

Short #71 - Brazing, Is Patching OK?

In this short podcast episode, Bryan talks about brazing and soldering. He also weighs in on patching and if it is an allowable repair. Brazing is when you use a dissimilar metal to join metals at a temperature above 842°F, and soldering occurs at temperatures below that. (Welding occurs when you use the same metal as a joining metal.) In our trade, we generally use soldering on copper plumbing and brazing on line sets. We also often call brazing alloys "solders," such as silver solder. When making a joint, you want to have a sufficient (but not oversized) gap between the male and female surfaces of the joint. That's because the joint needs a large surface area where the solder or alloy can flow in via capillary action. Temperature is critical, as it needs to be high enough to draw the alloy into the joint, but it can't be too high. Patching is a controversial practice, but you CAN do it. If you are going to patch a system, it's best to do it on the low side of the system at a low temperature and with minimal vibration to minimize the risk of damage. Unlike traditional brazing, patching is when you use an alloy to seal up a small crack or leak; you don't want to draw the alloy into the joint. If you decide to patch, one of the best alloys you can use is 15% silver solder. You also risk blocking the tube. If you can cut the leaking section out and patch it with a coupling, that's an even better practice. We DON'T recommend patching on the discharge line at all. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 10, 201912 min

Grocery Refrigeration Talk #LIVE

n this live podcast episode, we have a fun conversation talking with Nathan Orr and Kevin Compass about grocery refrigeration. The most common types of calls are those where the machine is "not making temp." Usually, the cases can't maintain temperature due to frozen evaporator coils or backed-up drains. On low-temperature/freezer applications, we must rely on electrical or hot gas defrost to mitigate frozen coils. Hot gas defrost is a complicated but quintessential part of low-temperature grocery refrigeration because the coils easily freeze. The discharge gas has to go to the evaporator coil and merge back into the liquid line; that gas CANNOT make its way to the suction line without causing damage, so the liquid line pressure needs to remain lower than the discharge line pressure. Kevin sometimes recommends running the fans all the time in open cases because the fans aid in the defrosting process, especially when it comes to warming the drain pan. Another common issue that refrigeration techs encounter is starved coils. Clogged TXV screens often cause starved coils, but we don't usually replace the entire TXV in grocery refrigeration. Instead, we only replace the part that needs replacing (the screen). The same practice applies to other TXV components; we replace only the powerhead if the powerhead has an issue. Most grocery refrigeration systems use refrigerants that are quite different from residential HVAC refrigerants. Some of the most common refrigerants are propane and carbon dioxide. However, propane is flammable, and CO2 doesn't work very well in hot climates. Nathan, Kevin, and Bryan also discuss: Electric vs. hot gas defrost Walk-in boxes Bunker cases/coffin cases Hoarfrost Water heaters Defrost termination Offsets and thermistors Underground line sets Charging refrigeration systems for a wide range of ambient conditions Ammonia refrigerant Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 6, 201959 min

Manual J Battle with Ed and Nathan

Nathan Rothenberg and Ed Janowiak join Bryan to talk about the good, the bad, and the uncomfortable of ACCA Manual J, D, and S. Manual J load calculations exist to make the BTU inputs and outputs predictable. Then, Manual S comes in to assist with equipment selection to meet the load calculations and the customer's comfort needs. Manual D is a collection of mathematical formulas that exist to help you calculate your friction rate, which is important for comfort in terms of noise in the ducts (from excessive air velocity). Ed believes that the best way to learn Manual J is from the physical manual; several instructors will teach the calculations straight out of the book, not on computer software. The difficulty of learning Manual J is one of the manual's shortcomings. Also, while Manual D is often required by code, Manual J is not often required, meaning that technicians can get away with poor designs. A common argument against Manual J is that comfort needs also tend to vary with each customer; therefore, standardized calculations and targets may not help individual customers meet their preferences. The typical temperature and humidity targets are 75°F at 50% relative humidity. Under those conditions, the dew point is 55°F (meeting the 20°F delta T rule of thumb), meaning that the air should remain well above the dew point. When the air remains above the dew point, the risk of a moisture problem greatly decreases, even at the expense of comfort. Nathan, Ed, and Bryan also discuss: Bad square-footage rules of thumb ACCA Manual T (register placement) Temperature and humidity effects on comfort Oversizing equipment Single-stage vs. two-stage equipment Ductwork in unconditioned spaces Check out the ACCA website at acca.org. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 5, 201944 min

Short #70 - Is Testing Capacitors Under Load Better?

In this short podcast episode, Bryan compares under load vs. bench capacitor testing to find out which testing method is better. When we test the system while the motor is running, we call that testing under load. Testing under load is fairly easy; you take the voltage across the capacitor (V), amperage off the capacitor's start winding (A), and then you use the following math problem: (A x 2652) / V (You can also punch those numbers into the calculator on the HVAC School app.) While you can test under load on an off system, the test will provide a more accurate picture of the operating capacitance if you perform the test while the system is running. On a bench test, you disconnect the leads, discharge the capacitor, and test it with a capacitor tester. The tester will charge and discharge the capacitor; then, it will measure the amount of current going into and leaving the capacitor. The voltage will be lower than on a test under load. If either of those tests yields vastly different results, then it's likely that one of your readings is incorrect; it's unlikely that the performance differs that much under load or on the bench. For example, some ammeters can read higher or lower than the true amperage value, which affects the total capacitance in the math equation. Capacitors merely have foil plating and oil to make them work. The attraction between those forces creates a charge. Normally, these shouldn't "overheat." The plate-to-plate surface area can break down over time, leading to poor capacitance. Capacitor testing gives us a picture of the capacitance, and the state of the compressor materials could provide an explanation for the test results. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Sep 3, 201915 min

ECM Motors A-Z w/ Eric Kaiser

Eric Kaiser joins the podcast again, and this time, we are talking ECM motors. We discuss types, history, diagnosis, and failure prevention. An ECM motor has a permanent magnet rotor, which means that the magnetism never deactivates. The variable frequency-driven motor is typically an induction motor, and the rotor only becomes magnetized by the stator's field. Eric describes ECM motors as three-phase AC motors, but we can control the AC pulses, resulting in oddly shaped sine waves. Those motors essentially convert the AC power to DC power and then to controlled AC power with the help of a microprocessor that measures back EMF. ECM motors have been in the industry since the 1980s. General Electric designed them to put out a constant volume of air against a wide range of static pressures. As time has gone by, manufacturers have developed those motors to overcome a wider range of duct challenges. and to communicate with controls and display components. One of the most significant developments in ECM motor manufacturing was the constant torque motor, also known as the X13 motor. There are also constant speed and constant airflow ECM motors. When diagnosing ECM motors, you will want to be aware of the signals. The 24v signals work similarly on constant speed and constant torque motors but differently on constant airflow motors. Sometimes, only the module has an issue, which can be separated from the motor and individually replaced quite easily. Eric and Bryan also discuss: Modified or pulsed sine waves RPM as feedback PSC vs. ECM motor efficiency Temperature's effect on a motor's lifespan Achieving rated static pressure How moisture can impact motors Overvoltage events and motor failure Programmable speed taps Informational resources on ECM motors Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 29, 201944 min

Refrigerants to Replace R22 #Live

In this lively discussion, representatives from Chemours and Bluon Energy join the podcast. They talk about retrofit refrigerants and what to look for in a good retrofit. The R22 phaseout has been on the agenda for a long time due to its ozone-depleting potential. However, R-410A is also due for a phase-down in the future due to its global warming potential. While neither refrigerant will be outright banned, we will have to consider alternative retrofit refrigerants in the future, especially if reclamation rates stay low. Almost all of the replacement options are refrigerant blends. When we deal with refrigerant blends, we have to think about temperature glide and oil return. Many of the R22 retrofit replacements are compatible with mineral oil, and that's because manufacturers add hydrocarbons, which are chemically similar to mineral oil. We try to avoid toxic (B) and flammable (2-3) refrigerants on the ASHRAE classification system, but the hydrocarbons add just a little bit of flammability to the blends (2L). Retrofit refrigerants also behave differently in the way that they transfer heat, as refrigerants with glide may be colder in the evaporator. They may run with exceptionally cold evaporator coils, which could be an issue in climates with a high latent load. At that rate, some airflow reduction may be necessary to prevent the coil from freezing. The Chemours and Bluon representatives, Eric Kaiser, and Bryan also discuss: Net refrigeration effect (NRE) Offsetting hydrocarbons Mineral oil return and velocity issues POE oil as a lubricant Latent heat of vaporization Retrofit refrigerants' heat transfer in the evaporator coil R22 pricing expectations post-phaseout Education and training for flammable refrigerants and blends Benchmarking equipment Manufacturing R22 replacements Off-grid refrigeration Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 29, 20191h 2m

Short #69 - Trap & Vent

In this short podcast episode, Bryan discusses the importance of the trap and vent in condensate drains. He also describes some trapping and venting best practices. Anytime you have long runs of horizontal drains, you run the risk of having a double-trap. A double-trap creates a water seal, which traps air between the two traps and prevents a system from draining properly. To avoid the complications of double-traps, you can create a proper trap at the air handler. When making a P-trap, make sure the outlet is lower than the inlet; traps need some fall. Then, you would vent it. When creating a vent, make sure it has enough height to be higher than the pan. That way, it should take longer for the drain to overflow if it backs up. If the system has a float switch, that should be tripped before condensate can overflow from the vent. On RTUs, the cleanout is close to the unit, and the vent will go after that; RTU units can have shorter vents. Do NOT cap the vents. Some best practices to avoid double-traps include strapping the drain properly. PVC can be especially challenging because it tends to bow and bend over time. Location can also present challenges, as we run drains underground due to the building structures and geology in Florida, which can cause backups. However, in the end, the main goal is to create a drain line that prevents air from blocking up the drain and doesn't cause property damage when it backs up. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 27, 20197 min

Home IAQ w/ Jim Bergmann #Live

In this live podcast episode, Bryan talks through real home IAQ solutions with Jim Bergmann and others. They also answer audience questions. Indoor air quality is a place where the HVAC and building science industries intersect, so it is an important topic for occupant health and comfort. Home IAQ is much more holistic than UV lighting or ionization solutions. For example, duct leakage is one of the fundamental challenges of indoor air quality in the vein of controlled ventilation. However, some more advanced IAQ devices include particulate counters, which focus on tracking pollutants in the air and understanding how those pollutants work with relative humidity. Some common pollutants include pollen, dust, VOCs, dander, carbon dioxide, and carbon monoxide. While most of those are bothersome and may cause comfort or minor health issues, carbon monoxide is potentially deadly. Homes that use gas appliances must have appropriate venting (and proper combustion) to keep CO out of the home. VOCs and carbon dioxide are two IAQ villains that require ventilation to dilute them. When lots of occupants are in a space, the carbon dioxide load can get very high, and furniture, paints, and other household objects can off-gas VOCs. Ventilation also helps us control energy usage in a home. Relative humidity is another important IAQ factor, especially when it comes to sealing ducts and controlling ventilation. Sweating is undesirable in the home, and we don't want to drive indoor temperatures below the outdoor dew point. Bryan and Jim also discuss: MeasureQuick duct leakage test Return vs. supply leaks Aeroseal CO poisoning and testing Building pressurization and balanced ventilation How to use mechanical ventilation properly CO2 sensors Determining practical and impractical IAQ practices Carrier Infinity controls Reheat electricity and dehumidification Ozone Oversized air filters Discussing IAQ product maintenance costs with customers If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 22, 20191h 0m

How to Charge an AC

Craig of AC Service Tech on YouTube joins Bryan on the podcast to explain how to charge an A/C unit. He also discusses his excellent new book. Before you start charging a unit, you must know about superheat, subcooling, and other means of determining how much charge is already in the system. You must also know how the refrigeration cycle works so that you can tell if the system is operating properly. Other must-understand concepts are saturation and the pressure-temperature relationship. To start off, you'll want to pull the disconnect on the outdoor unit. Then, get information from the homeowner and check the airflow; check the filter and examine the ductwork before turning the equipment on and using an anemometer to check airflow. When you actually begin to charge the equipment, you want to screw on your hoses clockwise and read your pressures. After you read the pressures, push the disconnect back in. Monitor the low-side gauge and keep the saturated temperature in mind. Verify the metering device and refrigerant type. Your metering device will determine the charging method; you would use the total superheat method on fixed-orifice systems and the subcooling method on TXV systems. You use those values and compare them to the target values to determine if you are low on refrigerant or overcharged. Then, you add or remove the refrigerant accordingly to reach those targets. Craig and Bryan also discuss: Well-roundedness Sliding calculators Saturated temperature Service valves Superheat vs. total superheat Frozen evaporator coils Adding refrigerant at different points of the system Line set length Breaking the vacuum with refrigerant Refrigerant Charging and Service Procedures Check out Craig's YouTube channel HERE. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 22, 201955 min

Short #68 - Electromagnetism & The Aether

In this short and nerdy science podcast, Bryan discusses how electromagnetism impacts every part of our lives. Electromagnetism refers to the movement of electrically charged particles. From transformers to the visible light that helps us see, the movement of electrons is a critical part of our lives. For example, light is an electromagnetic wave within the visible part of the spectrum. On the more complicated side, AC motors generate a rotating magnetic field, which generates electricity. Transformers can also step down or step up voltage via two electrical coils that transfer energy via magnetism; electricity moves on the other side. Electromagnetism deals in waves. The distance between these waves varies, and the space between each wave is called the frequency. Many radio stations nowadays rely on frequency for listeners to tune in, and you can fir several stations just between the values 88 and 108. With TV, you wouldn't even get a single channel in that range (88-108 is somewhere between channels 6 and 7 on the old VHF analog system). Frequency rates also dictate many properties of a wave. Radio waves and microwaves are on the low-frequency side of the electromagnetic spectrum, whereas ultraviolet and gamma rays are on the high-frequency side of the spectrum. Visible light is right in the middle, and frequency helps us determine which color we see. Waves move through a vacuum and can self-propagate, but old scientists believed that waves moved through a substance called the aether. Bryan also discusses: Hertz scale Electromagnetic vs. sound waves Electrons in chemistry and physics Atomic structure Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 20, 201911 min

Moisture & Humidity Problems #Live

In this first live podcast episode, Bryan responds to audience questions and discusses moisture and humidity issues in HVAC. Moisture leads to other problems, including fungal growth. We often see moisture problems where the surface temperature meets the air dew point, not where hot meets cold. When the customer drives the temperature down too low, many surfaces in the home can meet the dew point and begin sweating, especially ductwork in unconditioned spaces and air handlers. When you increase airflow, you derate the HVAC system's dehumidification. That's because the evaporator coil can't get cold enough for moisture to condensate on top of it, meaning that the moisture stays in the air. If there isn't enough dehumidification, we may end up seeing a moisture problem. These problems are especially prominent on wood and finished surfaces and can damage those severely. When assessing a home, you also have to think about internal moisture gains, including from cooking, showering, and doing laundry. However, external moisture gains are a major concern from infiltration. Drawing poor-quality, unconditioned air from attics and the outdoors through cracks will increase those gains. You must also keep in mind that the dew point can be different throughout the house. Dew point will also be different on the ceiling compared to the floor. Some stratification occurs with height, so that can complicate matters and must be accounted for. Bryan also covers: Multi-stage compressors Dew point vs. relative humidity Infiltration, leakiness, and negative pressure The problem with bath fans Water in slab structures Boot sweating R-value and insulation in the attic Commercial buildings with fresh air requirements Condensate blowoff in horizontal installations Dealing with wet insulation Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 19, 201931 min

Non-Condensibles

Eric Mele and Joe Shearer join Bryan to discuss the challenging issue of diagnosing and rectifying non-condensibles in the circuit. Non-condensibles are gases that don't condense, including nitrogen. These are NOT moisture or contaminants, and they can be tricky to diagnose; the pressure readings will likely be normal, but the charge will actually be quite low (around 60-75% of the usual charge). These gases also don't just enter the system suddenly in significant amounts; non-condensibles typically enter the system when lots of technicians work on it, or the gases have been there all along. One of the most telling symptoms of non-condensibles in the system is elevated head pressure and subcooling WITH flashing. (You can usually hear the flashing at the metering device if you listen.) Otherwise, the symptoms often mimic those of a metering device restriction, which is a much more common issue. The only real way to tell if you have non-condensibles is to weigh out the charge; you may recover the charge or pump down the system. When you come across a system with non-condensibles, the customer may merely notice decreased cooling performance for an extended period. However, when a system is allowed to run with non-condensibles for a long time, there will likely be some long-term effects on your system. For example, these gases can erode the needle on a TXV. Eric, Joe, and Bryan also discuss: Common misdiagnoses Metering device restrictions How metering device type affects non-condensible symptoms Liquid seals Pinching off the discharge line Copper plating on compressors Pumping down scroll compressors (and general pump down) Training other technicians to diagnose non-condensibles Liquid line and filter drier restrictions Long line sets and accessories Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 15, 20191h 3m

Short #67 - Defrost Termination and Failsafe

In this short podcast episode, Bryan quickly covers defrost termination and failsafe. He also explains what they mean in refrigeration systems. We need to defrost evaporator coils anytime they drop below freezing (32°F, o°C). When evaporator coils have a coat of ice over them, they cannot transfer heat from the box to the refrigerant; the ice blocks the coil from the air in the box. In defrost, we add heat to the evaporator coil. We can add heat in the form of electric heat or hot gas (discharge gas); either of these can damage product if they run too long. A simple off-cycle defrost may also work on properly sized coolers and medium-temperature equipment. We can control defrost by fixing the cycle onto a timed schedule. Unless we can use a complicated algorithm with a series of sensors, we almost never initiate defrost based on temperature. Instead, we initiate defrost based on a timed cycle. The defrost termination relies on a thermostat or control to stop the defrost, so a defrost will end early based on a temperature reading (since it will be well above freezing). After the defrost ends, there may also be a dwell time where the coil can drain its moisture before the refrigerator starts cooling again; that way, the moisture won't freeze back onto the coil when the system starts operating again. If the defrost termination fails to kick in, we need to set a defrost end time to take the system out of defrost. We call that end time the failsafe. It is not a good idea to use the failsafe to predict the defrost cycles; it should only work in the case of emergencies. So, to sum things up, defrost termination relies on temperature, but failsafe relies on time. Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 13, 201911 min

Acid and Contaminants Testing w/ John Pastorello

John Pastorello from Refrigeration Technologies joins us to talk about testing oil and refrigerant for contamination. He also explains what each test is good for. John developed the Checkmate testing kit when he recognized a need to test reclaimed and recycled R-12 for acid and moisture. The Checkmate method removed a small amount of refrigerant from the system for testing. The Checkmate apparatus hooks up to a refrigeration system to test the oil. You insert a tube with a rubber stopper, and you can draw refrigerant from the system when the tool pierces the rubber stopper; the method is similar to drawing blood. The kit then assesses the acid content in the refrigerant and creates a colored stain that indicates the acid content. You can use an included color chart to interpret the stain color. Checkmate also assesses oil based on its dielectric strength; contaminants can give oil conductive properties, which the test picks up on. Unfortunately, oil breakdown can happen even when technicians use best practices, and it's commonplace on aging systems. Some tests only pick up on acid, not moisture. However, Checkmate picks up on the moisture content as well, which can be an indicator of future acid problems. Many technicians don't perform oil testing frequently enough; if they test the refrigerant or oil at all, it's only infrequently, such as during PMs. More frequent testing could occur with easier testing methods, such as by using the Checkmate kit, and it could save HVAC system owners lots of money in the long run. John and Bryan also discuss: Diagnosing compressor burnout Conductive oil Gradual oil breakdown Schrader core testing devices PVE oil Air and moisture skewing other test methods Vapor testing Venting exemptions for acid/moisture testing (de minimis) Checkmate tube shelf life Suction driers Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 8, 201944 min

Short #66 - Water in My Tools!

In this short podcast episode, Bryan explains what to do when you get water in your tools. (Hint: the answer is NOT to panic!) Some technicians try not to get water in their tools at all. Depending on the climate and line of work, that may be an impossible task. In humid or coastal climates, you may deal with a lot of rain and moisture. If you work on cooling towers and boilers, you will be working with systems that rely on heat transfer through water, so you WILL encounter water. When your tools get wet, you can't just stick them back in your toolbag and pretend that nothing happened; the tools' performance WILL suffer if you don't address the issue. If your tools get water on them, they won't dry on their own; they will corrode. At Kalos, we use microfiber cloths to clean our hand tools after they get wet. In the case of battery-powered tools, make sure you remove the battery and dry it off as best as you can. Sometimes, you can use WD-40 to help displace water. You can also look into using degassing chambers to remove moisture from battery-free tools. These chambers look like crockpots and make it easy to pull a deep vacuum (below 500 microns) to remove moisture. (Don't put batteries or devices with refrigerant in the degassing chambers! Cell phones fall into this category, too!) Learn more about Refrigeration Technologies HERE. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Aug 6, 20197 min