HVAC School - For Techs, By Techs

In this short podcast episode, Zach joins Bryan to answer a common duct maintenance question: Should I fog or sanitize my ducts? The National Air Duct Cleaners Association (NADCA) outlines the uses of chemical products. Adding chemicals is usually a last resort in flex or sheet metal (externally wrapped) duct systems; they should NOT be used on ducts with internal liners or are made of duct board or any other material with porous surfaces. Fog is typically applied while a vacuum is running at the opposite end of the duct. It liquefies on surfaces, and a lot of contractors don't go in and dry off the duct surfaces. It's difficult to coat the entire interior of a duct system with the chemical to make it as effective as possible, and the residue creates a moist, sticky film that actually encourages microbial growth in the ductwork. On top of that, some people may be sensitive to the chemicals. In many cases, replacing ductwork that has been confirmed to have microbial growth is more reliable. Chemical duct sanitation often has more of a perceived benefit than long-term results. The use of chemical cleaners in ductwork is similar to that of using some line set flushes without forcing a solid pig through the line set to pick up the residue afterward. Ultimately, the customer has to make an informed decision based on the problem and knowledge of the benefits and drawbacks of chemical solutions. NADCA's white papers, including "Chemical Product Applications in HVAC Systems," are available at https://nadca.com/industry-professionals/nadca-white-papers. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Bryan and Craig Migliaccio (AC Service Tech)dive deep into the complexities of managing condensate drainage in high-efficiency (90%+) gas furnaces. The conversation begins with a clear explanation of why these furnaces produce condensate in the first place - they have two heat exchangers that extract so much heat from the combustion gases that water vapor condenses out. This condensate is acidic (pH 3-5) and requires special consideration for drainage and disposal. The discussion explores various challenges contractors face when installing these systems, particularly in cold climates where freezing is a concern. Craig shares practical solutions from his experience in New Jersey, including using larger diameter pipes for exterior drainage and creating air gaps to prevent complete freezing. They address the ongoing debate about whether to combine AC condensate lines with furnace condensate lines, noting that while it's technically possible, there are potential risks and code considerations to keep in mind. A significant portion of the conversation focuses on code compliance and best practices for condensate disposal. The International Mechanical Code (IMC) provides several acceptable options for drainage, including floor drains, utility sinks, and standpipes. However, as Craig points out, local interpretations and requirements can vary significantly, making it crucial for contractors to maintain good relationships with their local inspectors and understand their specific jurisdiction's requirements. Key Topics Covered: &]:mt-2 list-disc space-y-2 pl-8"> How 90% efficient furnaces produce condensate through their dual heat exchanger system The acidic nature of furnace condensate and its corrosion potential Solutions for preventing condensate line freezing in cold climates Pros and cons of combining AC and furnace condensate lines Code-compliant drainage options (IMC 307.2) Use of condensate pumps as a solution for difficult drainage situations Importance of proper trapping and venting in condensate systems Requirements for auxiliary drain pans under furnaces Role of condensate switches and safety controls Challenges with different installation locations (crawl spaces, basements, etc.) Considerations for neutralizer usage when draining into septic systems Best practices for maintaining professional relationships with code officials Check out some of Craig's great educational books at https://www.acservicetech.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this unique episode of the HVAC School podcast, Bryan interviews Donovan Ryckis, CEO of Ethos Benefits, diving deep into the complex world of healthcare financing and employee benefits. Ryckis shares his journey from financial advising to becoming a healthcare benefits consultant, driven by a mission to expose and transform the inherently problematic healthcare system. The conversation reveals the stark inefficiencies in traditional healthcare models, where insurance companies and healthcare providers often prioritize profit over patient care. Ryckis explains how most employers have been led to believe they cannot control healthcare costs, accepting annual increases as inevitable. By applying a fiduciary approach—similar to financial advising—Ethos Benefits helps companies like Kalos dramatically reduce healthcare expenses while maintaining or improving employee care. A key highlight of the discussion is the innovative strategies Ethos implements, such as negotiating directly with healthcare providers, exposing pharmacy benefit manager markup, and implementing direct primary care. These approaches not only reduce costs but also provide employees with better, more personalized healthcare experiences. The podcast demonstrates that by taking a transparent, data-driven approach, companies can create win-win healthcare solutions that benefit both the organization and its employees. Key Topics Covered: &]:mt-2 list-disc space-y-2 pl-8"> Healthcare financing vs. traditional insurance models Pharmacy benefit manager markup and hidden costs Negotiating medical claims and reducing excessive billing Direct primary care and its benefits Strategies for controlling healthcare expenses Importance of transparency in healthcare pricing The documentary "It's Not Personal, It's Just Healthcare" Challenges in the current healthcare system Empowering employees through better healthcare options Learn more about Ethos Benefits at https://ethosbenefits.com/ and the Ethos Effect Podcast at https://www.ethoseffectpodcast.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC's TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly. The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks. The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It's important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing. Key Topics Covered: &]:mt-2 list-disc space-y-2 pl-8"> TrueFlow technology and its role in system forecasting Fan Law 2 and its impact on static pressure when changing airflow Heat pump retrofit challenges and considerations The importance of accurate load calculations Dual fuel systems as a solution for cold climates The relationship between airflow and static pressure Sales process integration of technical measurements Common issues with oversized equipment The importance of envelope assessment Methods for reducing system loads Proper duct sizing and modification strategies The role of proper filter sizing and selection The benefits of flat-rate pricing for duct modifications Training resources and support available for TrueFlow users Check out TEC's YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC's website at https://energyconservatory.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan and Mike from DITEK talk about what to do in tricky electrical scenarios, such as when the MCA is 27 and you have a 50A breaker. When you size an HVAC system for compatibility with voltage monitors, like the DITEK Kool Guard, you need to pay attention to the MCA (minimum circuit ampacity), which should not be confused with MOCP (maximum overcurrent protection or breaker size). As long as the MCA is 40 amps or lower, you can attach the HVAC condenser to the Kool Guard. The KG2 also accepts wire sizes up to 6 AWG. The Kool Guard is NOT a source of overcurrent protection; it is a voltage monitor rated for carrying current, which means ratings will be in MCA, not MOCP. MOCP is designed to deal with high starting amps and lets users know the maximum allowable current for a circuit so that it can trip properly when that current is exceeded. According to Section 440 of the National Electrical Code (NEC), motors with internal overload protection allow for a difference between the MCA and MOCP. You may find higher MOCPs on inverter-driven systems. Learn more about DITEK at https://www.diteksurgeprotection.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Bryan discusses surge protection devices (SPDs) with Mike from DITEK, focusing on practical applications for HVAC contractors and how to provide value to clients. Mike emphasizes that surge protection is essential for modern HVAC systems, particularly given that they are typically the most expensive appliance in a home and increasingly rely on sophisticated electronic components like variable-speed compressors and inverter boards. The conversation delves into installation best practices, with a detailed discussion of proper wiring techniques for SPDs. Mike explains that surge protectors should be installed in parallel with the circuit, typically at the disconnect, and addresses common concerns about double-tapping lugs and ground connections. He emphasizes the importance of keeping wire lengths as short as possible and provides guidance for installations both with dedicated disconnects and panel-direct connections. A significant portion of the episode focuses on DITEK's Kool Guard (KG2) product, which represents an evolution in HVAC protection by combining surge protection with voltage monitoring. Mike explains how modern HVAC equipment, particularly inverter-driven systems, is increasingly sensitive to both over-voltage and under-voltage conditions. The Kool Guard monitors voltage on each phase independently and provides visual indication of fault conditions through LED indicators, making it easier for homeowners to identify potential issues without opening electrical enclosures. Key Topics Covered: · Why every modern HVAC system needs surge protection · Installation locations and proper wiring techniques for SPDs · The difference between line-side and load-side installation · Ground connection best practices · How to protect both condensers and air handlers · The evolution from basic surge protection to voltage monitoring · The importance of voltage monitoring for modern inverter-driven equipment · How Kool Guard monitors voltage phase-to-ground vs line-to-line · Common power quality issues beyond lightning strikes · How to discuss surge protection with customers · The limitations of utility-provided surge protection · The impact of aging power infrastructure on power quality · The advantages of USA-made surge protection products · How voltage monitoring prevents damage from brownouts and over-voltage conditions · The pre-programmed voltage protection ranges in Kool Guard · Visual indication features for fault conditions Learn more about DITEK at https://www.diteksurgeprotection.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short episode, Bryan clears up the confusion behind pumping vs. compression. Pumping is usually associated with liquid. Liquid, like vapor, is a fluid, but it's a lot denser and is essentially incompressible because the molecules are close together. Liquid volume varies based on temperature and density, but we can't squish the molecules together. That's why compressors with very little axial and radial compliance fail when flooded; they can't compress the liquid. A circulator pump in a hydronic system is an example of a pump that pushes liquid along, but the pressure difference across the pump is minimal compared to that of a compressor; the same is true of liquid vs. vapor CO2. However, vapor molecules are far apart and can be squished together to take up a smaller volume. That's why vapor can go through compressors, which take a fluid of one volume and apply pressure to shrink it to a smaller volume, raising the temperature in the process. Pneumatics, as opposed to hydraulics, utilize compression to move vapor around in a circuit. Recovery machines need to be able to compress vapor refrigerant and pump liquid into the recovery tank. Compressors and pumps can either be positive displacement or non-positive displacement systems. A positive displacement system creates a trap and forces a fixed amount of fluid through a system, like a scroll compressor or a circulator pump. Refrigerant volumes may vary because vapor density varies with temperature and pressure (the volume flow is the same, but the mass flow varies). A condensing fan motor, on the other hand, is dynamic and varies the volume of air it moves in response to pressure, as the mechanism relies on velocity and kinetic energy to move air. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Trevor Matthews returns to the HVAC School Podcast to discuss building tech confidence and personal growth in the HVAC and refrigeration industry. The conversation explores the transformative power of self-investment, continuous learning, and maintaining a positive mindset. Trevor shares his personal journey from a hesitant technician to a successful business owner, highlighting the importance of pushing beyond comfort zones and embracing continuous improvement. Some fundamental mindset shifts are necessary for professional development. Trevor candidly discusses his early career struggles, including his initial fear of public speaking and technical challenges. He emphasizes that confidence isn't something that happens overnight but is built through consistent effort, studying, and maintaining a willingness to learn. The key to the growth mindset is to focus on personal progress instead of comparing your achievements to those of others, and it's a perspective that can dramatically impact professional and personal growth. Self-investment consists of dedicating time to learning, staying physically and mentally healthy, and maintaining a positive attitude, and it can open up unprecedented opportunities. Many technicians have transformed their careers by adopting a growth mindset, continuously seeking knowledge, and being willing to step outside their comfort zones. Key Topics Covered: Building professional confidence The importance of continuous learning Overcoming fear and self-doubt in technical careers Strategies for personal and professional growth Maintaining a positive mindset Investing in self-improvement Balancing work, health, and personal development The power of small, consistent actions Avoiding comparison with others Techniques for staying motivated Recommended resources for personal development Recommended Resources Mentioned: Book: "Limitless" by Jim Kwik Book: "Good to Great" by Jim Collins Book: "Think and Grow Rich" by Napoleon Hill Book: "Mastery" by Robert Greene Podcast: Hidden Brain Podcast: AC Service Tech Check out Refrigeration Mentor at https://refrigerationmentor.com/ or email Trevor at [email protected]. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan talks about the CPS Molecular Transformator and what it does. The Molecular Transformator is a version of a tube-in-shell heat exchanger, which is a method of exchanging heat from one fluid medium to another fluid medium. Tubes containing a fluid pass through a shell containing water or glycol, and there is a heat exchange between that secondary fluid and the fluid being circulated in the tubes. In a Molecular Transformator, the fluid being circulated is recovered refrigerant, and the secondary fluid is water (in a bucket), which absorbs heat from the refrigerant and cools it down to make sure that the refrigerant enters the recovery tank as a liquid. Refrigerant recovery machines have condensers inside of them, but they are quite small and don't hold a lot of refrigerant by design; many recovery machines use microchannel coils. A lot of the time, the refrigerant leaving a recovery machine is a liquid-vapor mix and too high-temperature; a lot of people run a hose over the tank or put it in a bucket of ice. The "Molecular Transformator" tries to settle the vapor molecules down into a liquid; it transforms the vapor molecules using the same mechanism as a tube-in-shell heat exchanger. The main issue is that there will be leftover refrigerant in the Molecular Transformator after recovery. However, you can mitigate this problem with ball valves and proper purging. Do so responsibly to avoid venting refrigerant. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this enlightening episode, we sit down with Mike, a 20-year veteran from DITEK, a leading American manufacturer of surge protection devices based in Largo, Florida. The conversation begins with a brief discussion about recent hurricane impacts in the Tampa Bay area, where DITEK maintains its 65,000-square-foot manufacturing facility. Mike shares how the company, despite facing challenging weather conditions, continued its operations and maintained its commitment to American manufacturing. The bulk of the discussion centers around surge protection technology and its critical importance in protecting HVAC systems and other electronic equipment. Mike provides an excellent analogy, comparing surge protectors to pressure relief valves for electrical systems. He explains how Metal Oxide Varistors (MOVs) work as semiconductors that create low impedance paths to ground when voltage exceeds certain thresholds. The conversation delves into the evolution of MOV technology, particularly the development of thermally protected MOVs that provide enhanced safety features. The episode also addresses common misconceptions about surge protection, particularly the belief that surge protectors are primarily for lightning protection. Mike explains that while lightning strikes are a concern, especially in areas like Florida, approximately 65% of surges actually originate from within facilities themselves, often from equipment cycling on and off or other power quality issues. He emphasizes the importance of proper installation, particularly regarding ground connections and lead lengths, noting that every six inches of wire length can add about 100 volts to the clamping voltage of the device. Key Topics Covered: DITEK's history and commitment to American manufacturing Basic principles of surge protection and how MOVs work Evolution of MOV technology and thermal protection features Difference between transient voltage and temporary overvoltage (TOV) Importance of proper grounding and lead length in surge protection Cascading surge protection strategy for comprehensive protection UL testing standards and voltage protection ratings (VPR) Common misconceptions about surge protection Impact of aging electrical infrastructure on power quality Importance of customer support and ethical business practices Installation best practices for surge protection devices Relationship between ground resistance and surge protector performance Types of surge protective devices (SPD) and their classifications Learn more about DITEK at https://www.diteksurgeprotection.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Bryan answers a listener-submitted question: "Am I toxic for caring?" He gives advice on how to maintain professional relationships while still maintaining very high standards of quality for your own work. Having high standards is great, but it can be frustrating when you perceive coworkers as having lower standards than you. A poor-quality end product is fairly objective, but other ways of judging coworkers' standards are a lot more subjective and may vary by culture, and we end up judging the person rather than the work. While we should care about the objective outcomes of a job, we want to challenge ourselves when we start comparing others' work to our own unfavorably. Judging others' work isn't inherently bad or "toxic," but it has to be controlled and done in service of something greater. When we confront others or judge their work, we need to make sure it comes from a place of professional pride (rather than personal pride) and personal humility. As tradespeople, we don't always do the best work, either. In some mission-critical applications, we need to rely on workarounds to get a quick outcome. In those situations, it's a lot more important to be honest about what we're doing and the value we promise. When we find opportunities for our colleagues to do things better, we can offer advice in service of the job and allow the other person to take it or leave it; we don't get to decide that for others. We also have to acknowledge that people have different natural inclinations, and we'd be wise to respect those differences. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

div]:bg-bg-300 [&_.ignore-pre-bg>div]:bg-transparent [&_pre]:-mr-4 md:[&_pre]:-mr-9"> _*]:min-w-0"> Ruchir Shah joins the podcast to share his journey into HVAC education technology and the founding of SkillCat, a comprehensive training platform for skilled trades. As a five-time entrepreneur in educational technology, Ruchir's path to HVAC was influenced by his earlier work studying the BP oil spill and developing training solutions for oil and gas workers. When COVID-19 hit and many skilled workers found themselves displaced, he recognized a broader pattern of declining income for blue-collar workers over the past 50 years, which led to the creation of SkillCat. The discussion delves into SkillCat's innovative approach to EPA 608 certification, making it more accessible and affordable at just $10 per month. Their platform uses phone-based testing with built-in security measures, achieving a 97-98% pass rate through comprehensive training. This system addresses traditional barriers like high costs, scheduling difficulties, and low pass rates that have historically made it challenging for people to enter the HVAC field. SkillCat and HVAC School have started a partnership. This collaboration aims to transform HVAC School's extensive content library into structured, accredited courses within the SkillCat platform. The partnership represents a marriage of HVAC School's technical expertise and industry insights with SkillCat's educational technology capabilities, making high-quality HVAC training more accessible and organized for both individual technicians and contracting companies. Key Topics Covered: SkillCat's origin story and mission to make trades education more accessible Revolutionary approach to EPA 608 certification testing and training Development of simulation-based training across HVAC, plumbing, and electrical trades Implementation of career pathing and progress tracking for technicians Importance of applied learning in trades education Features of SkillCat's apprenticeship program Integration of on-the-job assessments through the platform The role of educational technology in addressing the skilled trades shortage Continuous improvement approach based on user feedback Affordability and accessibility of trades education through mobile apps You can learn more about SkillCat by searching for it in the Google Play Store (Android) or App Store (iOS), or you can visit their website at https://www.skillcatapp.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast, Bryan answers a listener-submitted question about apps for doing proper loads. Fred specifically asks about apps or charts that can help an HVAC contractor determine the insulation value of a home without assuming numbers or drilling into walls during load calculations. Load calculations account for all the ways that BTUs can enter or leave a home: conduction, convection, and radiation. Insulation prevents heat transfer via conduction, so it's important to the load calculation process. High-end HVAC design software like Wrightsoft and Kwik Model 3D will have these features built into them (based on the age and location of the home). ASHRAE's handbook also has tables and data with R-values and U-factors to help you out with Manual J load calculations. RED Calc is an app that allows you to calculate a wall's R-value with measurements, including surface and air temperatures indoors and outdoors. This RED Calc software is available through the U.S. Department of Energy, as is REScheck. The DOE insulation fact sheet is also quite valuable, as are The Engineering Toolbox and materials straight from the insulation manufacturers. The best way to get a comprehensive load calculation is to have a lot of tribal knowledge about how houses are built in your area, analyze energy bills, and combine tools like RED Calc with building performance tests. RED Calc is available through the U.S. DOE at https://basc.pnnl.gov/redcalc. REScheck is available at https://www.energycodes.gov/rescheck. ASHRAE's resources are available at https://ashrae.org/technical-resources. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Bryan sits down with Jim Bergmann at the NCI Summit in Asheville, North Carolina, to discuss the latest developments in HVAC technology, training, and industry trends. The discussion delves into the evolution of MeasureQuick 3.0, highlighting the shift back to a more technician-centric approach. Jim explains how they've redesigned the software to put gauges front and center and implemented an AI-driven system to guide technicians through the process step-by-step. This renewed focus on the end-user experience aims to make the product more valuable for technicians and, in turn, more likely to be adopted as part of standard operating procedures in HVAC companies. Jim and Bryan also explore the importance of understanding HVAC history and fundamentals. They discuss how revisiting old engineering books can provide valuable insights into the core principles of the industry, often explained in more accessible terms than modern textbooks. This approach to learning, combining practical experience with theoretical knowledge, is something both Jim and Bryan advocate for in technician training and development. The conversation then shifts to the challenges and opportunities in the HVAC industry, particularly in light of the push for electrification and the adoption of heat pump technology. Jim emphasizes the critical need for proper evacuation techniques and moisture removal in systems, especially for cold-climate heat pumps. He stresses the importance of standardized processes and documentation to ensure consistent quality in installations and maintenance. Topics covered in the podcast: MeasureQuick 3.0 updates and user interface improvements The importance of technician-centric product design Partnerships between MeasureQuick and organizations like NCI The value of understanding HVAC history and fundamentals Challenges and opportunities in adopting heat pump technology The critical importance of proper system evacuation techniques Standardizing processes for HVAC technicians in the field The role of technology in attracting younger workers to the HVAC industry The benefits of attending industry events like the NCI Summit The ongoing need for collaboration and knowledge sharing in the HVAC community Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan answers a listener-submitted question about an HVAC system that won't dehumidify. This question was submitted by a homeowner with a Carrier heat pump with an attic air handler that cools but won't dehumidify on the hottest days of summer. One of the past companies that serviced the system added charge, but the problem wasn't resolved. This case doesn't seem to be a sizing issue, as the insufficient dehumidification is happening on the hottest days. Normally, sizing issues happen during the edge seasons when temperatures aren't as high as in the summer, but the dew points are still high. Bryan's first recommendation is to use measureQuick to evaluate the delivered capacity and determine the sensible heat ratio (SHR) by comparing sensible BTUs to latent BTUs. High SHRs are associated with less effective dehumidification and more effective sensible BTU removal. Then, we have to determine that airflow is properly dialed in. Typically, lower fan speeds are associated with better dehumidification; 350 CFM per ton is typical of humid climates. In the case of two-speed or variable-speed equipment, we should verify that it is staging up and down properly. On the ventilation side, a duct leakage test is recommended. Proper use of exhaust ventilation, like bath fans and kitchen exhaust, is also critical. Structural leakage and MAD-AIR are also worth checking if a company can measure those, though those are premium services that are usually more expensive. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Bryan Orr and Steve Rogers dive deep into measuring power consumption in HVAC blower motors, particularly focusing on the differences between PSC (Permanent Split Capacitor) and ECM (Electronically Commutated Motor) technologies. The discussion stems from a question raised at an educators' conference about the accuracy of clamp-on meters in measuring blower motor watt draw, as specified in the ACCA Standard 310. Steve shares insights from extensive testing conducted with different types of motors and power meters. The tests compared PSC motors with constant torque and constant airflow ECM motors across various static pressure conditions. One key finding was that two out of three field-available clamp-on meters tested were capable of accurately measuring true power at levels expected in residential blower motors. However, one meter showed significant inaccuracy at low power levels, highlighting the importance of carefully reviewing meter specifications before use. The conversation delves into the concept of power factor and its crucial role in understanding the true power consumption of ECM motors. Steve explains that ECM motors often have a low power factor (around 0.6), which can lead to misconceptions about their efficiency if only the current draw is measured. The discussion emphasizes the need for proper measurement techniques, including simultaneous voltage and current readings with the blower door on, to accurately assess motor efficiency. Key topics covered in the podcast: Differences between PSC and ECM motor technologies Importance of power factor in measuring true power consumption Accuracy of field-available clamp-on meters for power measurement Impact of static pressure on motor performance and efficiency Misconceptions about ECM motor efficiency and longevity Proper measurement techniques for assessing blower motor watt draw Relationship between duct system design and motor efficiency Implications of ACCA Standard 310 for HVAC installations Challenges in comparing constant torque and constant airflow ECM motors The role of control algorithms in ECM motor performance Importance of understanding meter specifications for accurate measurements Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast, Bryan answers a listener-submitted question about sizing heat pumps for heat load in heating mode, something that we haven't talked much about in the past due to the greater need for cooling in our market. In most cases across the country, a heat pump's heating loads will be greater than the cooling loads. There is a greater swing between the desired temperature and the actual temperature in heating mode than in cooling mode (in terms of sensible BTUs). We don't want to oversize for cooling because of its lower efficiency, comfort, and humidity control due to the shorter runtimes. (However, oversizing for cooling loads is far less of an issue in arid climates.) We don't want to oversize the heat pump to meet the heating load when we'll far exceed the cooling load. However, that's not much of a concern for the opposite scenario in which we oversize for heating to meet the cooling load. We can add auxiliary heat, such as electrical heat or natural gas in dual fuel setups, to help us meet the heating load; we don't have those same options in cooling. Variable-capacity systems can also be beneficial in scenarios where heating and cooling loads are massively different. Bryan is excited about future opportunities for standby cooling and heating capacity, such as in the case of a heat pump heat recovery chiller system with buffer tanks. In the meantime, we have to design for vastly different heating and cooling loads and may have to oversize for one or the other. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This episode of the HVAC School podcast dives deep into the often-overlooked but critical topic of water issues in HVAC systems. Bryan and Bert discuss the various causes of water leaks and condensation problems, and they explain how to prevent them. They emphasize that water damage is not an inevitable part of HVAC systems and that with proper attention to detail and understanding of the underlying causes, most issues can be prevented. "Spidey Sense" refers to a heightened situational awareness that allows technicians to anticipate and prevent water-related problems. Common water-related problems include drain backups, improper trap depth, and freezing issues, and Bryan and Bert provide practical advice on how to identify and address these problems. The conversation also covers the importance of proper installation techniques, including the correct placement of float switches, insulation of copper lines, and the pitching of secondary drain pans. Bryan and Bert highlight the need for technicians to think critically about the root causes of water issues rather than relying on quick fixes or common misconceptions. They debunk myths such as thermostats being set too low and causing freezing, and they emphasize the importance of addressing underlying airflow problems. They also discuss the challenges of condensation in humid climates and the importance of setting proper customer expectations. Key topics covered in the podcast include: Common causes of water leaks in HVAC systems The importance of proper drain installation and maintenance Freezing issues and their real causes Secondary drain pan installation and common mistakes The role of static pressure in drainage problems Condensation issues on outdoor units and in humid climates The importance of proper insulation for copper lines and drains Best practices for installing and connecting float switches Debunking myths about thermostat settings causing freezing The need for critical thinking and thorough investigation of water issues Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers a listener-submitted question about cultural diversity in the workplace, especially at an HVAC company. He addresses how we can deal with cultural and language differences in a field where communication is so important. Being open to different demographics of people is great for the industry, especially since we have an aging workforce and need good people in the trade. There are also plenty of opportunities in the trade. However, that doesn't automatically erase the challenges associated with hiring people who don't speak English fluently with English-speaking clients, especially when it comes to money conversations. (However, you can also increase your client base by being able to serve people who speak other languages.) Our operations can aid these people and help them integrate into the workplace by offering ESL classes as a workplace benefit, encouraging everyone to be clear and concise in their communication, embracing other forms of communication (like sharing photos), and offering scripts or guidelines for communicating with customers. Cultures vary, and we can't afford to take a mindlessly xenophobic or excessively open approach. We need to acknowledge what's good for the business and uphold standards, but we need to make space for people of different backgrounds to succeed and contribute to the company and industry. It's also great to get to know people who aren't like us and show interest in other cultures, especially when we get to know them and their families. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this informative episode of the HVAC School podcast, host Bryan Orr sits down with Tom Lorenz to talk about some of the Sensi thermostat features, particularly aux lockout and balance point. Tom leads the traditional and smart thermostat lines at Copeland and has over 25 years of experience in the industry. The discussion focuses on two key features of heat pump thermostats: auxiliary lockout and balance point. Tom explains that auxiliary lockout is crucial for energy efficiency, as auxiliary heat (whether electric or propane) is typically more expensive than heat pump operation. All Sensi thermostats now include this feature, which can use internet weather data or a physical outdoor sensor to determine when to engage auxiliary heat. Balance point settings are complex, and there's no one-size-fits-all approach. Factors like heat pump efficiency, home insulation, local climate, and energy costs all play a role in determining the ideal balance point. They emphasize the importance of contractors understanding the specific equipment and secondary heat source when setting up a system for optimal performance and efficiency. The conversation also touches on Sensi's approach to thermostat design, prioritizing ease of use and essential features over feature bloat. Tom highlights Sensi's commitment to user testing and creating intuitive interfaces for both contractors and homeowners. The podcast concludes with resources for listeners to learn more about Sensi thermostats and advanced HVAC control strategies. Key topics covered: Auxiliary lockout feature in heat pump thermostats Balance point settings and factors affecting them The importance of understanding equipment specifications for proper setup Sensi's design philosophy focusing on user experience Different methods for determining balance point (logic-based, internet weather, outdoor sensor) Energy Star certification requirements for thermostats The evolution of thermostat technology from mercury bulbs to smart controls The Sensi app and its features, including remote sensor integration The importance of contractor education in proper thermostat setup Resources for learning more about Sensi thermostats and advanced HVAC controls Visit Sensi's site at https://sensi.copeland.com/en-us, and learn more about Sensi's contractor branding at https://hvacrschool.com/sensi. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers Howard's question about how to deploy a dehumidifier (dehum) in a sealed home. He addresses things like location and fresh air requirements in green-grass markets with high dew points. Before deploying a dehumidifier, you will need to know about the climate, the structure, and the client's complaints, budget, and comfort goals. You need to make sure the HVAC system is properly installed; the most common obstacle to proper dehumidification is oversizing. HVAC systems need a cold coil to pull moisture out of the air, and we need adequate (but not too much) ventilation in the structure before deploying a dehumidifier. Common obstacles include leaky structures, venting exhaust air into the attic, and constantly running exhaust ventilation (like range hoods or bath fans). Bryan's preferred setup is to have a dedicated dehumidifier just for the sealed attic, though you can make the HVAC do this if you plan it out during the construction phase. If you bring in outdoor air, you should plan to bring it in through the dehumidifier, but that can interfere with attic dehumidification. You can either use two dehumidifiers or use powered dampers to dehumidify either the attic or house at different times. You can consult the expertise of groups like the HVAC Grapevine and manufacturers like Santa Fe Dehumidifiers. HVAC School also has a range of dehumidifier topics; you can search for videos, podcasts, and tech tips on the topic in the app. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the Spidey Sense series, Bryan and Bert dive deep into the art of refrigerant leak detection, sharing their wealth of experience and practical tips for HVAC technicians. They emphasize the importance of using one's senses and observation skills before relying solely on electronic tools, highlighting how this "Spidey Sense" approach is a hallmark of senior-level expertise in the field. Visual and tactile cues, including warm suction lines, frosted components, and signs of oil, are vital. Different symptoms point to specific kinds of leaks and various scenarios, so you need to understand the behavior of the system. Bryan and Bert also discuss the strategic application of soap bubbles, electronic leak detectors, and nitrogen for pressurization. Each method has limitations, and you'll need to know when to employ them for maximum effectiveness. When detecting leaks, consider recent home renovations or equipment vibrations that might contribute to leaks. Topics covered in the podcast include: Visual and tactile cues for identifying potential refrigerant leaks The debate on frosted lines as indicators of low refrigerant charge Proper use of electronic leak detectors and their limitations Strategic application of soap bubbles in leak detection The importance of checking common leak locations (e.g., flare fittings, evaporator coils) Considerations for leak detection in newly installed or recently serviced systems The role of nitrogen in leak detection for systems with very low refrigerant charge Estimating the severity of a leak based on system pressure and charge level The pros and cons of isolation tests for line set leaks Techniques for detecting very small, slow leaks that might not show up in pressure tests The potential use of ultrasonic leak detection tools The importance of thorough inspection and patience in the leak detection process Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers Edward's question about how to deal with customers who ask, "Why didn't you notice it last time?" There isn't an easy answer to that question. The truth is that air conditioning and home health and comfort issues are complicated, and it's entirely possible that an issue simply went unnoticed (or the symptoms simply weren't apparent yet). The HVAC industry doesn't have a standard slate of tests that can give a comprehensive view of everything that's wrong with a system all at once. It's similar to how a doctor can offer a second opinion that differs from the first doctor you saw. You have to determine whether the customer wants to place blame or solve the problem when they ask, "Why didn't you notice it last time?" Sometimes, we need to dig deeper to find the root of the problem. We can offer advanced diagnostics and be honest about what that will entail (including pricing), though it's natural for customers to be apprehensive about being sold options. However, we don't want to avoid pursuing solutions either. There are ways to talk about previous sloppy or incomplete work without placing blame on another technician. The immediate problem is what requires attention, not the last person who worked on the system. Ask the customer to state their goals and the results they want to see, and you can forge a path ahead. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

div]:bg-bg-300 [&_pre]:-mr-4 md:[&_pre]:-mr-9"> _*]:min-w-0"> In this episode of the HVAC School podcast, host Bryan dives deep into the topic of vacuum in HVAC and refrigeration systems. He addresses two questions from social media about vacuum, expanding them into a comprehensive discussion of best practices, common issues, and techniques for effective vacuum procedures. Bryan starts by explaining where to ideally locate a vacuum pump when working on a refrigeration system. He emphasizes the importance of pulling from the largest volume locations possible, often at multi-position service valves on the compressor or wherever accessible ports are available. He notes that systems that have been in operation pose unique challenges due to refrigerant dissolved in the oil, which can significantly increase vacuum time. The podcast then covers the "one hose method" for pulling vacuum, detailing the process of using a single large hose connected to the suction side with the core removed, while placing the micron gauge on the liquid side. Bryan explains how this method can be highly effective for new systems but may take longer for systems that have been in operation. He also discusses the importance of valve quality. Key topics covered in the podcast include: Ideal vacuum pump location in refrigeration systems The "one hose method" for pulling vacuum Challenges of vacuuming systems that have been in operation Using heat and nitrogen to improve vacuum efficiency Importance of quality valves and tools in vacuum procedures Proper maintenance of vacuum pumps and micron gauges Dealing with refrigerant dissolved in oil during vacuum The science behind evaporation at the oil-vapor interface Tips for speeding up vacuum in difficult conditions Recommended resources for further learning about vacuum techniques Get your copy of Review of Vacuum for Service Engineers at TruTech Tools HERE. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers a question about drain traps and static pressure. This question was sent by Stephen with The Comfort Squad when he noticed an uptick in nuisance calls on retrofit systems that kept having their secondary drain pans filled. In negatively pressurized systems (i.e., straight-cool or heat pump units, not gas furnaces), air can pull water back into the drain line. The evaporator coil is under negative pressure because the blower is on top of the evaporator coil. The rule of thumb for trap depth is that it should be greater than or equal to twice the return static pressure (which is why a 1" deep trap is typical for systems with 0.5" return static pressure). However, return static can have some variation, and it's also not a great idea to use the TESP for this measurement because the return static could be greater than the supply. It makes most sense to account for the highest possible return static you will see. 1" is only sufficient if 0.5" return static pressure is the most you will see, so bigger is usually better in all cases. If you can install a 2" or 3" trap, you'll typically have your bases covered without having an excessive trap. We also wrote a tech tip about this topic: https://hvacrschool.com/drain-trap-depth-and-negative-pressure/ Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this informative episode, Bryan Orr speaks with Andre Patenaude from Copeland about CO2 refrigeration systems. They dive deep into the unique characteristics and challenges of working with CO2 as a refrigerant, providing valuable insights for HVAC and refrigeration professionals looking to expand their knowledge in this growing field. Andre explains the reasons behind the increasing adoption of CO2 systems, including regulatory pressures and environmental benefits. He details the peculiarities of CO2 refrigerant, such as its high triple point and lower critical point, which create unique operating conditions not seen in traditional refrigerants. The conversation covers the concept of transcritical operation and how it affects system design and efficiency. The discussion then shifts to the infrastructure of CO2 systems, focusing on the transcritical booster architecture commonly used in supermarket applications. Andre breaks down the components and operation of these systems, highlighting key differences from traditional setups. He also touches on the latest innovations in compressor technology from Copeland, including new designs specifically engineered for CO2's high-pressure applications. Key topics covered in the podcast include: Reasons for adopting CO2 refrigeration systems Unique properties of CO2 as a refrigerant, including triple point and critical point Explanation of transcritical operation and its impact on system design Overview of transcritical booster system architecture Pressure zones and safety considerations in CO2 systems Innovations in compressor technology for CO2 applications High ambient mitigation strategies for improved efficiency Resources for contractors and technicians to learn about CO2 systems Upcoming developments in CO2 refrigeration technology Opportunities for contractors in the growing CO2 refrigeration market Resources Copeland's E360 Resource Hub NASRC's Natural Refrigerant Training Summit EPA GreenChill Resources & Reports Tech Tips What is "Cascade" Refrigeration? CO2 Booster Systems (Codenamed CO2 is Interesting and Weird) Podcast Episodes CO2 Introduction Podcast & Resources Intro to CO2 w/ Don Gillis Why CO2 Matters w/ Trevor Matthews 3 Flavors of CO2 w/ Rusty Walker Videos CO2 101 (with Don Gillis) CO2 Refrigeration Rack Overview Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers Kenton's question about how to stop vents from condensating, especially when sealing and insulation don't do the trick. When approaching a condensation problem, we have to consider the source of moisture and where the condensation is happening. Moisture that builds up on top of the vent comes from attics with a high dew point. (It's not because hot meets cold! Relative humidity and dew point are a lot more important, though hot air is able to hold more moisture.) Warm, moist air with a high dew point hits a colder surface when there is improper sealing and insulation where the duct attaches to the boot. People often attempt to solve condensation issues by adding insulation, which actually has the opposite effect because it reduces the surface temperature; condensation worsens. Some people also increase attic ventilation, but that may cause pressure imbalances that drive moist air into the conditioned space. The best way to control attic conditions is to seal and then dehumidify the attic, though it is an expensive and time-consuming measure. Exhaust vents that end in the attic also add moisture to the attic. Sealing vents and other areas where attic air can seep into the space is another best practice, as is deploying a humidity control strategy. Reducing humidity can happen with a dehumidifier and proper sizing so that the HVAC equipment has long runtimes with a cold evaporator coil (achieved with lower system airflow). Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode, Bryan and Max discuss commercial supermarket startup and commissioning with comparisons to residential HVAC work. Max, who has transitioned from residential air conditioning to supermarket refrigeration, shares his insights on the unique challenges and requirements of this specialized field. The conversation begins by emphasizing the critical importance of safety in supermarket refrigeration work. Unlike residential jobs, technicians often work alone in potentially hazardous environments with high-voltage equipment and large quantities of refrigerant. Hearing protection is stressed as a crucial safety measure due to the extremely loud environments in motor rooms. Max then delves into the complexities of supermarket refrigeration systems, describing the various components involved, including parallel compressor racks, refrigerated cases, and multiple control systems. He highlights the need for adaptability and problem-solving skills, as technicians often encounter unique situations with limited documentation or manufacturer support. The discussion also covers the time-sensitive nature of the work, with many tasks needing to be completed overnight to minimize disruption to store operations. The podcast explores the multifaceted role of a supermarket refrigeration technician, touching on topics such as equipment decommissioning, pressure testing, electrical verification, and programming of control systems. Max emphasizes the importance of developing a comprehensive process and continuously refining it to improve efficiency and effectiveness in the field. Key topics covered in the podcast: Safety considerations in supermarket refrigeration work Components of commercial refrigeration systems (compressor racks, cases, controls) Time constraints and overnight work in supermarket settings Decommissioning old equipment and installing new systems Pressure testing and leak checking procedures Electrical verification and three-phase power considerations Programming and verifying control systems Defrost cycle setup and verification Communication protocols and building management systems Performance audits and client expectations Low ambient controls and regional differences in system requirements Leak detection and walk-in cooler maintenance The importance of developing and refining work processes Transition from residential HVAC to commercial refrigeration Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode, Matthew Taylor joins the podcast to dive deep into the world of pressure-limiting valves and regulators used in refrigeration and air conditioning systems. They explore the intricacies of Maximum Operating Pressure (MOP) expansion valves, Evaporator Pressure Regulators (EPR), and Crankcase Pressure Regulators (CPR), discussing their functions, applications, and differences. The conversation begins with an explanation of MOP expansion valves, which are commonly used in low-temperature refrigeration applications and air conditioning systems. Matthew describes how these valves work by using a vapor-charged thermal element to limit the suction pressure, protecting compressors from operating outside their designed range. They discuss the differences between liquid-filled, vapor-charged, and cross-charged valves, highlighting how each type affects system performance and superheat control. The discussion then shifts to larger systems and rack refrigeration, where Crankcase Pressure Regulators (CPRs) are preferred over MOP valves. Matthew explains how CPRs control pressure closer to the compressor, allowing for better superheat control in systems with longer piping runs. The conversation concludes with an explanation of Evaporator Pressure Regulators (EPRs), which are used in multi-evaporator systems to maintain specific evaporator temperatures independently of the overall system suction pressure. Topics covered in the podcast: · Maximum Operating Pressure (MOP) expansion valves · Liquid-filled vs. vapor-charged thermal elements · Cross-charged valves and superheat control · Applications of MOP valves in small refrigeration systems and air conditioning · Crankcase Pressure Regulators (CPRs) for larger systems · Evaporator Pressure Regulators (EPRs) for multi-evaporator setups · Differences between MOP, CPR, and EPR in pressure control · Challenges of pressure control in rack refrigeration systems · Impact of pressure-limiting devices on compressor longevity · Considerations for technicians when working with different types of systems Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the HVAC podcast, Bryan and Max Johnson from Kalos discuss the critical role of a startup and commissioning technician in the HVAC industry. Max, who has experience in both residential and commercial HVAC, shares his insights on the importance of understanding the scope of work, equipment specifications, and code requirements. One of the key responsibilities of a startup and commissioning technician is to prevent any costly issues that may arise during the installation process. This includes identifying and addressing potential problems with ductwork, refrigerant charge, electrical wiring, and airflow. A comprehensive checklist ensures that no crucial steps are overlooked, such as setting up communicating equipment properly, ensuring the correct accessories are installed, and verifying the drain system is functioning correctly. Proper electrical work is another critical aspect of the startup and commissioning process. Max highlights the importance of using the right connectors and wire sizes to prevent issues like loose connections or overloaded circuits, which can pose fire hazards. Additionally, he stresses the importance of verifying the voltage is within the acceptable range for the equipment, as over-voltage can lead to premature failures. Airflow is another crucial factor that the startup and commissioning technician must address. Setting the correct airflow before charging the system is essential, as it ensures the equipment operates efficiently and effectively removes the necessary amount of latent heat. He recommends using tools like the TrueFlow grid and DG8 manometer to accurately measure and validate the airflow. Follow the manufacturer's charging recommendations closely, as each piece of equipment may have unique requirements. Use a comprehensive calculator, such as the one available on the HVAC School website, to determine the proper charge based on factors like line set length and size. Key Topics Covered: · Understanding the role and importance of a startup and commissioning technician · Developing a comprehensive checklist to ensure no critical steps are missed · Addressing potential issues with ductwork, accessories, and drain systems · Proper electrical work, including connector selection and voltage verification · Importance of setting the correct airflow before charging the system · Following manufacturer guidelines for refrigerant charging Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast of the Q&A series, Bryan answers a question about "stubborn old techs" (submitted by Luke via Speakpipe). In several cases, old-school techs are "being positional," which means they feel that they have a piece of turf to protect; they see challenges to the status quo as a threat. They may want to defend the way that they do and have always done things. Many of these people also have insecurities and have dealt with a lot of frustration and disrespect over the years, but they also have a lot to offer. Younger technicians can benefit from listening to these people and their experiences and showing empathy. Change is difficult, and "unlearning" or "unteaching" is an art. We can approach it by being open-minded and finding the truth behind the original thought that needs to be unlearned, not by being argumentative. Bryan applies these methods all the time when discussing practices like flowing nitrogen while brazing, which was indeed unnecessary when we used mineral oil but is necessary now that we use POE oil. Speaking with others respectfully is the key; don't speak condescendingly or try to prove them wrong. We all have insecurities and our walls up, and we won't win everyone over, but showing respect and empathy is the key. In the best cases, mutual respect will grow once you prove that you have another person's best interests at heart and that you're not out to get them. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode, Josh Souders from Copeland joins the HVAC School Podcast to discuss modulating and variable capacity technologies in HVAC systems. Josh provides an in-depth look at the different levels of modulation available in residential HVAC equipment, from traditional fixed-speed systems to two-stage, multi-stage, and true variable-speed compressors. The conversation covers the benefits of modulating systems, including improved energy efficiency, better comfort, and enhanced humidity control. Josh explains how modulating technologies allow systems to more closely match the actual cooling or heating load of a building, reducing temperature swings and providing more consistent comfort. He also discusses how longer run times with modulating systems can improve dehumidification performance in humid climates. The interview delves into the technical details of how different modulating technologies work, from two-stage scroll compressors with solenoid valves to inverter-driven variable speed compressors. Josh highlights some of the challenges and considerations when implementing modulating systems, including proper sizing, airflow matching, and control strategies. The discussion also touches on cold climate heat pumps and how variable speed technology enables better performance in colder temperatures. Key topics covered: Types of modulating HVAC technologies: fixed-speed, two-stage, multi-stage, variable-speed Benefits of modulation: energy efficiency, comfort, humidity control Technical details of how modulating compressors work Importance of proper system sizing and airflow matching Cold climate heat pump applications Energy efficiency ratings and standards (SEER, EER, HSPF) Federal and local incentives for high-efficiency HVAC systems Upcoming refrigerant transitions to A2L refrigerants Industry trends towards increased adoption of modulating technologies Arm yourself with knowledge from AC & Heating Connect by Copeland at https://www.ac-heatingconnect.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode of the Q&A series, Bryan answers a question about testing dehumidifiers (submitted by Steven via Speakpipe). Dehumidifiers run air over a cold evaporator coil (to pull moisture out of the air and drain it out) and then reheat it over a condenser coil. The air leaving a dehumidifier is of a higher sensible temperature than the air going in, but there are fewer overall grains of moisture. To see how well a dehumidifier is working, you will need to know the dehumidifier's rating and have the manufacturer's charts at your disposal. You'll also need to be mindful of barometric pressure and know the basics of using a psychrometric chart or app. You'll want to monitor the dew point delta (the difference between the dew point of the air going in and the air going out) to determine how well a dehumidifier is doing its job. Entering air conditions will heavily impact a dehumidifier's performance, and power consumption is another important measure of dehumidifier efficiency. To collect data, you must place one psychrometer at the dehumidifier inlet and one at the outlet; you'll get the dry-bulb and wet-bulb temperatures needed to make a comparative measurement and plot points on the psychrometric chart. You can also measure the condensate output and do the math to determine how much moisture is being removed per hour, but that would hinge on constant operation and consistent entering air conditions. "Dehumidifier Facts and Troubleshooting" tech tip by Genry Garcia: https://hvacrschool.com/dehumidifier-facts-troubleshooting/ Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode, we dive deep into the world of residential HVAC installations and improving changeout outcomes with Matt, a senior technician and residential install supervisor at Kalos Services. Matt brings a wealth of experience from both the service and installation sides of the business, offering valuable insights into improving installation processes and workmanship. The conversation highlights the importance of thorough planning and communication in today's HVAC industry. With younger, less experienced technicians entering the field, there's a growing need for detailed instructions and oversight. Matt emphasizes the role of pre-installation videos, photos, and careful site assessments in preventing miscommunications and potential issues during installations. A significant portion of the discussion focuses on quality control and the impact of workmanship on customer satisfaction. Matt stresses the importance of post-installation photos for peer review, allowing for catching errors and improving overall quality. The conversation also touches on the delicate balance of providing constructive criticism to younger technicians while maintaining positive relationships and fostering a culture of continuous improvement. Key topics covered in the podcast: Challenges in residential HVAC installations, including attention to detail and craftsmanship The importance of thorough planning and communication before installations Using pre-installation videos and photos to improve clarity for technicians Post-installation quality control through photo submissions and peer review Managing younger technicians and providing constructive feedback The role of customer perception in judging installation quality Specific technical considerations for the central Florida market, such as condensate management and voltage regulation The importance of proper system commissioning and documentation Creating a training culture and career pathing for technicians Balancing efficiency with thorough quality checks and testing Adapting to changes in the HVAC workforce and industry practices Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast, Bryan talks about how to pay close attention to airflow issues and use your "spidey sense" when you're doing a visual inspection or commissioning a system. He also covers some causes of common airflow problems and some services and upgrades you can offer to your customers. The skill of being able to use your senses and notice when something isn't quite right is a valuable one, especially when you're getting ready to set the charge. Not every technician has access to the tools to do a comprehensive airflow assessment, but every tech can use their senses to determine when something is wrong with the system airflow. Keep an ear out for whistling or other strange noises, and watch out for cabinet shaking, which may indicate an airflow problem. Airflow restrictions are also significant issues. Filter cleanliness (or lack thereof) and improper filter selection are very common causes of airflow issues, including high static pressure drop. Most filters should also not be doubled up (in series). Watch out for furniture blocking vents and registers that are partially (or fully) closed; shutting off registers is NOT a good strategy. Air movement throughout the building is also important, including the presence or absence of returns, open doors, etc., and these things affect MAD-AIR. Watch out for things like leakage as well, which can be around the platform, in ducts around the equipment, and around vents or recessed lighting. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode, Bryan and Bert dive deep into the world of low voltage wiring in HVAC systems. They discuss common mistakes, best practices, and troubleshooting techniques that technicians and contractors should be aware of when dealing with control wiring. The conversation begins with a focus on mechanical issues, such as running wires in places where they can be damaged and poor splicing techniques. Bryan and Bert emphasize the importance of proper wire stripping, both for the outer jacket of control cables and individual conductors. They share tips on how to avoid damaging wires during installation and stress the significance of planning wire placement, especially behind thermostats. The discussion then shifts to common miswiring issues, including incorrect terminal connections and misunderstandings about system configurations. They explore the challenges of wiring heat pumps, straight cool systems, and gas furnaces, highlighting the importance of understanding how different thermostats and equipment interact. The hosts also delve into the complexities of dehumidification control wiring and the need to comprehend how various controllers operate. Bryan and Bert also address communicating systems and offer advice on preventing communication issues. They stress the importance of running new control wiring, considering shielded cable for long runs, and being meticulous about connections. Topics covered in the podcast: Proper wire stripping techniques for control cables Common miswiring issues in HVAC systems Thermostat wiring and configuration challenges Dehumidification control wiring complexities Heat pump vs. straight cool/gas furnace wiring differences Communicating systems and preventing communication issues Using shielded cable for long control wire runs Troubleshooting intermittent low voltage problems The importance of reading manuals and understanding system configurations Tips for managing wires behind thermostats and in control panels Using megameters for testing control wires Encouragement for technicians dealing with low voltage issues Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast from our Q&A series, Bryan answers a viewer question and implores you to STOP overthinking in the trade! He also shares a parable and some tips to help stop overthinking, especially if you're just starting out in the trade. In many cases, the simplest assumption is the right one (this is called Occam's Razor). We can always start with the most obvious or simplest possible answer. We can become mindful of our tools, such as by making sure our seals are intact, and we become masters of the obvious. Perfecting little things (and micro-tasks) can help you become more familiar with the tools you use and the equipment you work on, and you start to develop a bigger-picture understanding of your craft. Cleaning the equipment and organizing your tool bag goes a long way; you can unlock the ability to zoom out and spot mistakes that you otherwise wouldn't have thought of otherwise. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this podcast episode, Bryan and Dre discuss the challenges and opportunities of stewarding younger techs in the HVAC industry. They explore the growing interest among young people in trades like HVAC, noting a shift away from traditional four-year college paths. The conversation highlights the satisfaction that comes from working with one's hands and the tactile nature of the trade. The discussion delves into the attributes of younger workers, both positive and challenging. They also address the need to help young technicians understand the seriousness and responsibility of their roles, especially when transitioning from less demanding jobs. The podcast touches on the challenge of helping young workers prioritize their work and manage their time effectively, recognizing the natural tendencies of youth to be more focused on short-term feelings and experiences. While acknowledging the benefits of tech-savvy workers who can easily access information and use digital tools, they also discuss the need to manage potential distractions from smartphones and social media. The podcast also explores the evolving expectations around work-life balance, on-call schedules, and the importance of clear communication about job demands and responsibilities. Topics covered in the podcast: Growing interest in trades among young people Challenges of managing and mentoring young technicians The satisfaction of working with one's hands in the HVAC industry Balancing technology use in the workplace Adapting to changing work-life balance expectations Strategies for keeping young technicians engaged and challenged The importance of building trust and demonstrating care as a manager Addressing potential boredom and the desire for career progression The value of mastering skills through repetition and experience Navigating the rapid promotion of young talent in a growing company Comparing modern work attitudes with those of previous generations Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast, Bryan answers a listener-submitted question about duct smoke detector facts and wiring. He focuses on Honeywell duct smoke detectors (namely the D4120W), but there are some general best practices that can be applied to most duct smoke detectors. The power supply may be 24v or 120v AC or DC and may have multiple inputs. You should not break that constant power source. There are also fan shutdown contacts, which may be normally open (alarm condition) or normally closed (non-alarm condition). Supervisory contacts open to indicate a trouble condition to the panel when something in the circuit isn't working properly (NOT an alarm condition). There is often a resistor at the end of the loop, and the alarm panel recognizes a specific resistance. Alarm initiation contacts close and create a shorted condition when there is an alarm condition (the supervisory contacts open if there is a trouble condition). Smoke detectors in the ducts are different from the ones on ceilings; they usually shut down blowers to prevent the distribution of smoke through the ductwork (and possibly exhaust it to the outside). They are required in duct systems designed for more than (or at least) 2000 CFM per NFPA90 and IMC 606.2.1, though those codes conflict. NFPA90 requires installation in the supply duct, but IMC 606.2.1 requires installation in the return; the AHJ may interpret the code either way. (Smoke detectors in systems >15000 CFM must be in both the return and the supply.) Overall, remember that different detectors are suitable for different velocities. You will want to keep them downstream of bends for at least 18 inches, test them according to the AHJ, and ensure that they are mounted in the right configuration as recommended by the manufacturer. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the HVAC School podcast, host Bryan and guest Jesse Stewart from NAVAC discuss the generational divide in the HVAC industry and the importance of embracing new technologies and processes. They explore the challenges faced by both experienced technicians who may be set in their ways and newcomers to the trade who need proper mentoring. Jesse emphasizes the importance of respecting traditional methods while making way for new techniques. He discusses how bad habits can be passed down from mentors to apprentices, highlighting the need for continuous learning and adaptation in the rapidly evolving HVAC industry. The conversation touches on the importance of treating apprentices with respect and providing them with educational experiences rather than just menial tasks. The podcast delves into specific HVAC practices, particularly focusing on evacuation and recovery processes. Jesse explains the significance of using proper tools and techniques, such as valve core removal tools, high-quality vacuum pump oil, and appropriate hoses for different tasks. He debunks common misconceptions about hose sizes and manifold use, providing practical analogies to help listeners understand these concepts. Topics covered in the podcast include: The generational gap in the HVAC industry and its impact on training and practices The importance of continuous learning and adapting to new technologies Proper mentoring techniques for apprentices The "beer can cold" method and other outdated practices The significance of using the right tools for evacuation and recovery processes The impact of hose diameter on efficiency in evacuation and recovery The importance of vacuum pump oil integrity The differences between service, recovery, and evacuation hoses Debunking the misconception about the impact of connection size on evacuation and recovery speed The role of manifolds in modern HVAC practices NAVAC's approach to developing tools based on customer demand while promoting best practices Check our NAVAC's entire product line at https://navacglobal.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan dives into soft start & solar technology, which often work together. He also talks about how we can install ductless systems in homes that rely on solar power. Soft starts are NOT hard starts. Hard starts add more current to the start (auxiliary) winding, which creates a stronger phase shift. Instead, soft starts control the current on the start and run windings and provide just enough of a phase shift to ramp up the motor slowly; it provides a regulated power supply, which means that a slow startup doesn't necessarily cause overheating because there is no locked rotor condition. We can use soft starts on two-stage compressors but need to make sure the compressor goes up to high speed during the starting sequence. Soft starts "learn" the compressor's cycles, so we need to make sure they are trained to reach the high stage, not the low stage. In systems with multiple compressors, we need to have a separate soft start for each compressor. We don't need to use soft starts on inverter-driven or variable frequency drive (VFD) systems. Soft starts also make sense in systems that rely on solar technology. Solar technology may be on-grid (where we sell back energy during peak times) or off-grid (where energy is banked). Ductless systems can work with solar energy, but they must be connected to the grid or the bank. Banked solar energy doesn't need to be rectified in the same way that AC power from the electrical company does, which may be advantageous for ductless systems that rely on DC-driven technology. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the HVAC School podcast, host Bryan Orr welcomes Matt Bruner to discuss the concept of a "summer survival guide" for HVAC professionals. They explore strategies for maintaining work-life balance during the busy summer season and share personal experiences on prioritizing family and personal well-being while managing the demands of the HVAC industry. The conversation delves into the importance of intentional planning before the summer rush begins. Matt shares how he and his family implement practices like scheduling an end-of-summer vacation, utilizing daycare services, and outsourcing lawn care to create more family time. Bryan emphasizes the need for financial discipline, avoiding impulsive purchases, and instead investing in services that can alleviate stress and create more personal time. The discussion turns to the challenges of people-pleasing tendencies in the workplace and with clients. Both hosts stress the importance of setting boundaries, learning to say no, and prioritizing one's own family and well-being over excessive work hours or unreasonable client demands. They also touch on the evolution of the HVAC industry, discussing how younger workers are bringing a fresh perspective on work-life balance and how businesses are adapting to these changing expectations. Key topics covered in the podcast: Creating a "summer survival guide" for HVAC professionals Strategies for maintaining work-life balance during peak seasons Financial planning and discipline to support personal priorities Setting boundaries with employers and clients The evolution of work culture in the HVAC industry Balancing the desire to help customers with personal and family needs Implementing business practices that reduce stress and improve quality of life The importance of contentment and avoiding the trap of constant comparison Adapting service hours and availability to suit personal and family needs Overcoming the urge to always be available and learning to prioritize personal time Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan answers a listener-submitted question: How do inverter air conditioners work? Inverter-driven systems have variable capacity to match loads. We can provide cooling or heating BTUs to match the needs of the space without overcompensating or undercompensating and causing temperature swings. Load matching also helps us get better efficiency out of the system. High-humidity climates also benefit from load matching, as equipment doesn't dehumidify well unless it has been running the entire time. When set up and designed properly, variable frequency drives (VFDs) improve comfort, efficiency, and even dehumidification. You can "overclock" your compressor to get more BTUs out of it without oversizing, particularly when you have high heating loads due to the cold weather. Inverter-driven equipment takes AC power in, runs it through a rectifier circuit, and turns it into rough power that resembles DC power. The current is then smoothed out and goes through the inverter bridge circuit. Unlike an analog AC wave, we rely on pulse-width modulation (PWM) to simulate three-phase power and control the motor speeds according to a space's needs. We typically troubleshoot residential inverter-driven equipment by following the manufacturer flowcharts and possibly by communicating with tech support. Commercial VFDs are external to the motors and tend to be a bit more universal rather than manufacturer-specific. Watch the livestream about VFDs & inverters with Matthew Taylor and Corey Cruz HERE, and you can also watch the livestream about cold climate heat pumps with Ross Trethewey and Russ King HERE. Learn more about NCI's High-Performance HVAC Summit at https://www.gotosummit.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the HVAC School podcast, host Bryan Orr interviews Tim De Stasio, an experienced HVAC practitioner and consultant. Tim shares his journey in the HVAC industry, from his early days in vocational school to running his own contracting business for 12 years. He now focuses on consulting, design, and contractor training, allowing him to pursue his passion for HVAC while sharing his knowledge with others. The conversation delves deep into the world of dehumidifiers, exploring their importance in modern HVAC systems, especially in humid climates. Tim emphasizes the need for supplementary dehumidification in many homes, particularly during part-load conditions when air conditioning systems may not effectively control humidity. He explains the process of selecting and sizing dehumidifiers, stressing the importance of considering factors such as peak latent load conditions, actual dehumidifier performance under real-world conditions, and static pressure effects on output capacity. The discussion also covers the critical role of proper envelope sealing and ductwork in managing humidity. Tim advocates for addressing these issues before installing a dehumidifier, highlighting the importance of blower door testing and fixing any leaks. The podcast concludes with insights on dehumidifier control strategies, the limitations of ERVs in humidity control, and the potential risks associated with uncontrolled outdoor air introduction into HVAC systems. Key topics covered in the podcast: Tim De Stasio's background and transition to HVAC consulting and training The importance of supplementary dehumidification in various climates Selecting and sizing dehumidifiers based on peak latent load and real-world performance The impact of static pressure on dehumidifier output capacity The necessity of addressing envelope and ductwork issues before installing dehumidifiers Strategies for controlling dehumidifiers in conjunction with AC systems Myths about dehumidification, including misconceptions about variable speed equipment and ERVs The potential risks of uncontrolled outdoor air introduction and the importance of proper ventilation strategies Resources for learning more about dehumidification and HVAC best practices Contact Tim at [email protected] or follow him on LinkedIn HERE. You can also follow David Schurk on LinkedIn HERE. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short podcast episode, Bryan shares some strategies for teaching communication confidence, which may come in handy if you have newer techs who feel nervous or struggle to communicate with other people. The main way to build confidence is to get them to talk in the first place. Scripts and roleplay scenarios during training can help get people used to speaking and give them a reference. Whether we're in sales or not, we have to share information and complete business transactions. Roleplaying those conversations in a controlled, familiar setting allows your more timid team members to put in the reps. The youngest generation in the workforce tends to be exceptionally uncomfortable talking compared to others; they often prefer to communicate via text. These techs can learn a lot from spending time with customer service representatives (CSRs), especially in difficult situations with upset clients. Then, you can address the non-verbal cues that also play a massive role in in-person communication. At Kalos, we have developed software that allows people to record voice memos that are then transcribed. We combine this with soft skills training to help build confidence in our team members so that our leaders can understand what their teams are doing. Communication also starts at the top, so leaders must be honest with themselves about their communication skills and how well they regulate emotions and positively convey information. Leaders are also ultimately the ones who are responsible for understanding their team's communication gaps and creating the guidelines. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This episode focuses on understanding and effectively utilizing various refrigeration system charts and measurements for troubleshooting and diagnostics. Joey Henderson, an HVAC veteran and trainer, shares his wealth of knowledge and experience on this topic. Joey starts by discussing the challenges he faced early in his career when trying to make sense of the confusing charts with arrows indicating high, low, high head, low head, etc. He emphasizes the importance of knowing the "supposed to be" values before attempting any measurements or referencing charts. Without this baseline understanding, the measurements become meaningless. He then delves into specific measurements like subcooling, superheat, evaporator temperature/suction saturation, condenser split, and compressor amperage. For each measurement, Joey explains the ideal range, how to interpret deviations, and how different factors like humidity, airflow, and refrigerant type can affect these values. He also highlights the differences in approaches for fixed metering devices versus TXV/EEV systems. Topics covered in the podcast: Understanding refrigeration system charts and their limitations Importance of knowing "supposed to be" values for meaningful diagnostics Measuring and interpreting subcooling Measuring and interpreting superheat Determining evaporator temperature/suction saturation Calculating and understanding condenser split Evaluating compressor amperage Differences in charging fixed metering devices vs. TXV/EEV systems Impact of humidity, airflow, and refrigerant type on measurements Using psychrometers and measuring wet bulb temperatures accurately Calculating and interpreting Delta T (wet bulb/dry bulb split) Resources like the Efficient Comfort website and Dick Wirz's RefTech app Check out some of the resources discussed at https://efficientcomfort.net/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short episode, Bryan talks about wiring in condenser fan motors, including aftermarket motor considerations and the different wire configurations. When condensing fan motors fail, we need to know what to use to replace them. We often use PSC motors, though in cases when we replace a motor with an ECM, we still need to match the horsepower despite the increased flexibility. The motors we typically keep on our truck are 1/3 or 1/6 HP motors. Frame size (diameter) and depth also come into play; you may encounter a 42-frame motor or a 48-frame motor. You can't replace an 825 RPM motor with a 1075 RPM one because the poles are different (6-pole vs. 8-pole). Single-phase 208/230v will be the most common motors in residential systems, and the phase and voltage must match. You should also know how to reverse a motor if it is reversible. The bearing type will have some tradeoffs; ball bearings last longer but are louder than sleeve bearings. 3-wire and 4-wire condensing fan motors are essentially the same; the white wire and brown-and-white wire are essentially the same, as there is a jumper inside the motor. You can connect a 4-wire condenser to both sides of the capacitor; in any case, follow the wiring diagram. When mounting a motor, make sure the wires are strapped properly. Then, remember to unplug the correct weep ports (opposite side of the shaft) to allow condensate to drain out. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This podcast episode focuses on the critical shortage of HVACR technicians and installers across the industry. The hosts discuss the massive gap that exists, with estimates of nearly 200,000 open roles expected in the next few years. They are joined by Lenny Diaddario from Copeland's contractor services department and Chris Harris from the educational nonprofit National Coalition of Certification Centers (NC3). Lenny and Chris explain the various initiatives Copeland and NC3 have undertaken to help attract more people to the HVACR trades. This includes STEM education outreach to get kids interested from an early age, partnerships with organizations like SkillsUSA and PHCC, virtual reality training tools that allow interactive compressor teardowns, and comprehensive certification curricula developed in collaboration with subject matter experts and instructors. One major program they highlight is the "train the trainer" events where instructors from trade schools can get certified on the Copeland curriculum over an intensive week. They then take that knowledge back to their schools to teach and certify students as Copeland technicians. The goal is to build a strong foundational workforce of certified HVACR professionals. Topics covered include: The severe shortage of HVACR technicians and the need to fill roles Changing the stigma around vocational education and trade schools Appeal of trades to younger generations for self-reliance Copeland's initiatives like STEM days, SkillsUSA, virtual reality trainers NC3's certification curricula and "train the trainer" instructor events Copeland's online/mobile training resources like apps and AI assistant In-person training courses offered ranging from 1 day to multi-day The long-term vision for socioeconomic impact through a skilled trades workforce Browse some of Copeland's training opportunities at https://www.copeland.com/en-us/training-support/hvacr-training. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this episode of the HVAC School Podcast, Bryan interviews Rachel Kaiser, a chemist with a passion for making science more accessible and understandable, especially when it comes to the topic of combustion. Rachel shares her background of how her family's restaurant business sparked her early interest in chemistry and the science behind mixing ingredients to produce desired results. Rachel dives deep into explaining the fundamental chemistry behind the combustion process. She breaks down the three key components required for combustion to occur - fuel, oxygen, and a heat source - and how the ideal chemical reaction is represented. However, she emphasizes that in the real world, factors like using natural gas (a mixture of gases) as fuel instead of pure methane and air (also a mixture) as the oxygen source lead to incomplete and imperfect combustion reactions. The discussion highlights the importance of combustion analysis and monitoring for byproducts like carbon monoxide (CO) and nitrogen oxides (NOx). Rachel stresses that testing is crucial not just for technician safety but to ensure proper combustion for occupants as well. High CO levels, for instance, indicate incomplete combustion and the likely presence of other undesirable compounds. Topics covered include: The chemistry definition of combustion/flame Ideal vs real-world combustion reactions The three requirements for combustion Natural gas as a fuel mixture Air as the oxygen source and mixing considerations Carbon monoxide and nitrogen oxides as byproducts The role of combustion analysis Using visuals/experiments to teach combustion chemistry Applying chemistry knowledge for troubleshooting Connect with Rachel on LinkedIn and ask her more about chemistry in HVAC HERE. You can also view her presentation from the 5th Annual HVACR Training Symposium and/or purchase your virtual ticket to all sessions HERE. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short episode of the HVAC School podcast, Bryan talks about hoses and their various types and applications, particularly focusing on NAVAC hoses. Charging hoses (NAVAC: NH5 and NH5L) ideally shouldn't be longer than 5-6 feet, as the longer the hose, the more refrigerant it will hold. Manifold gauges also have leak points, so it's usually better to use probes instead of manifolds to help with charging. Charging hoses with ball valves (NH5S and NH5SC) can help you control the flow and are great for recovery. Whenever you use charging hoses, they will have a core depressor on one side only (usually the 45-degree side, if applicable); the right amount should be exposed, and the seal should be in good shape. Larger-diameter hoses with higher burst pressure are advantageous for recovery (though it's better to have separate hoses for recovery and evacuation). Larger-diameter hoses of a shorter length will allow you to get a higher flow rate, including cases where you have 1/4" connectors (though the F1028 & F1029 Rapid Y connection fittings can help out with those cases where you have 1/4" connectors by giving you the ability to connect two 3/8" hoses); hoses with a diameter of 3/8" are usually the biggest recommended ones for recovery. NAVAC's recovery hoses are the NHR38AA and NHR38AB. Evacuation hoses are even bigger. Some good evacuation hoses include the NH34AB and NH34AC; they are short 3/4" hoses that are vacuum-rated and quite flexible. NAVAC also has smaller hoses, which tend to look more like recovery hoses. You do not want to use 1/4" hoses and core depressors for evacuation, but they are good for charging. Check out all of the hoses NAVAC has to offer at https://navacglobal.com/products-by-category/hoses-kits/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.