Advanced Manufacturing Now

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Lisa Ryan, Chief Appreciation Strategist for Grategy why engaging and recognizing employees is so important and the right way to go about doing it. With approximately 10,000 baby boomers retiring every day, it's more important than ever to attract the best employees you can hire while dealing with an ever-shrinking talent pool. Although the past decade has focused on Millennials, Gen Z has arrived, and they are "wired" completely different than their Millennial counterparts. In this session, you'll learn the characteristics of your newest employees and how to acclimate your company and your leadership for their arrival.

Welding has been around for millennia, but today's technology doesn't often benefit from the information- and feedback-rich technologies that its machining cousin does. Christopher Ripley, Director of Business Development, and Eduardo Almeida, Director of Engineering, Innovation and R&D for BrandTech®, sit down with Chris Mahar, Associate Editor, to talk about the company's BrandTech® Precision Welding system and how its computer-controlled system differs from traditional stud welding.

Manufacturing cost accounting can be a challenge even for seasoned financial accountants. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with David Lechleitner, Senior Consultant for Ultra Consultants, about how manufacturers can understand how to more accurately cost jobs; the costing options available in most ERP solutions; and how to effectively utilize them to identify "winners" from "losers."

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Robert Ravensbergen Marketing Director-Omnirobotics how today's automation technology can make your manufacturing operation autonomous and its benefits to companies with a high mix of products.

The ARM Institute umbrella created "the perfect ecosystem to collaborate and remove barriers," says Juan Aparicio of Siemens Technology. His company recently acted with unusual speed – and in concert with Maxim BioMedical, Siemens Healthineers, Henderson Sewing Machine Co., Yaskawa America, HomTex and FedEx – to help protect Americans dealing with COVID-19 using robotic and flexible automation technology. Several projects, with Siemens Technology as lead, are currently ongoing and will contribute to fight the pandemic at different fronts: having faster tests, higher levels of mask automation and more autonomous disinfecting capabilities. They also greatly shrank the time it takes to write proposals and get contracts inked.

When it comes to addressing the skills gap and enabling a more productive workforce, manufacturers need to take a look at all the tools at their disposal. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Scott Goforth, Product Marketing Manager for Gorbel Inc. about the skills gap and how companies can deal with the challenges it poses; strategies for companies seeking to lower costs and increase customer service levels; how manufacturers can acquire custom solutions to enhance the effectiveness of their operations; and how the manufacturing landscape has changed in the COVID era.

Lean is a way of life for many manufacturers and an opportunity for those who haven't yet started their lean journey. But identifying who in your organization should lead the charge isn't always clear. Process improvement and manufacturing strategy specialist Jeff Sipes, Owner and Principal, Back2Basics LLC, sits down with Chris Mahar, Associate Editor, to shine a spotlight on the lean leaders you can find within your own organization. From identification to development, Jeff details the role of lean leaders within an organization—from senior executives to the front-line.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Kevin Rohrbach, Head of North America for Zehnder Clean Air Solutions strategies to manage welding smoke and fumes in your manufacturing facility, and how this helps your bottom line.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Glenn Nausley, President of Promess, how technological advances in making standard equipment can lower manufacturing costs.

Manufacturing is growing in the U.S., but there are not enough skilled workers to fill all of the available jobs. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Joe Mazzeo, Owner of Integrated Lean & Quality Solutions, about why is not having enough skilled trades in manufacturing is a major problem; the consequences of this problem; how the U.S. got into the position of not having enough young people going into skilled trades; and what can and is being done to get more young people interested in and pursuing careers in the skilled trades.

(Narrated Smart Manufacturing magazine article)

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Carl Dekker President of Met-L-Flo, Inc. on how to embrace Additive Manufacturing. This will cover the costs of equipment, personnel, and incidentals. Also discussed will be the design considerations that make AM excel.

As digital capabilities grow, industrial transformation is taking place throughout the world. What does this mean for manufacturers? In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Emmanuel Leroy, executive vice president of Industry Solutions for ESI Group, in charge of industry strategy, go-to-market and performance, about the transformation taking place in manufacturing due to advanced simulation capabilities; how the auto industry is using simulation technology to transform its design/build strategies; and where smart manufacturing is headed in the next three to five years.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses digital transformation with Jason Ray Co-Founder & CEO of Paperless Parts. The future of your business is more reliant on strategic initiatives centered on digitizing even the most common manufacturing processes like quoting, shop floor execution, and manufacturing management. As digital technologies become more prevalent, having a digital strategy and action plan allows you to reach your customers more effectively.

IIoT expert Steve Jones who will speak Oct. 29 at "The Best of SMX" (smxevent.com), describes in detail the Industrial Internet of Things (IIoT), as well as AI/machine learning and other promising technology for manufacturing's future. Like with many things in life, it is important to set goals first, the Steelcase executive says. Not sure where to begin with IIoT? Never fear: Jones has the answer.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Jerry Foster of Plex the issues and concerns around artificial intelligence and manufacturing, and perhaps more importantly, how business leaders could manage culture change and adoption of new technologies.

Vecna Robotics' David Clear and SVT Robotics' TJ Fanning go into reasons manufacturers might want to consider automation and AI. They also look at how to test assumptions and scale with so many variables changing moment by moment. The adage "change is the only constant" has never been more apropos. So, it's a great time to hear what separates a complex system from a complex adaptive system.

As automation technology becomes more effective, cost effective, and easier to implement, job shops are automating more and more of their processes. In this episode, Alan Rooks, editor in chief of Manufacturing Engineering magazine, talks with Michael Gaunce, group manager, stationary workholding for Schunk Inc., about what a small to medium size job shop should consider when starting and exploration into automation; the particular machines or jobs that are easier to automate over others; why high part quantities are not needed in order to automate a job; what types of skills a shop should look for in employees working with automation; and how to define categories for the different styles of automation used in machine tool tending.

Quality is an issue for every manufacturer. It can rob profits, reduce productivity and damage relationships with customers. To tackle this issue, Mark Netzel, Vice President of Quality at Die-Matic Corporation, talks with Chris Mahar, Associate Editor, about how creating effective problem solving doesn't need to be complex. Manufacturers of all types and sizes can improve their products and profits through a process-based problem-solving program based on individual needs and resources.

In this Podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses up-front purchase price as compared to total cost of ownership (TCO) with John Krause, Applications Engineer with Promess, Inc. Manufacturers should be aware of how the total spend for equipment, when spread out over a few years of operation, may be higher for equipment that costs less to purchase up-front.

Cloud computing has become more prevalent in our daily lives and the ability to access the internet nearly anywhere at any time has allowed for manufacturers to become more able to view real-time shop data across all departments. In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering magazine discusses using cloud-based business systems with Kevin Must, Marketing Manager for Lantek Inc.

Listen to this Smart Manufacturing magazine article: Pandemic makes case for more automation, robotics. Outbreak poised to prompt changes in the way manufacturers use automation.

Listen to this Smart Manufacturing magazine cover story: In the thick of the 'herculean' vaccine push. Moderna is among the companies able to tackle the most urgent of matters precisely because of their digital strength.

Catalytic CEO Sean Chou explains the difference between process automation and robotic automation, as well as what it looks like to use automation to augment existing workflows. Importantly, he describes how manufacturers can use automation to do more with less—to lessen supply chain pressures that have grown because of globalization and the Covid-19 crisis. And he details which processes manufacturers can automate to optimize resources and productivity.

Robotics have come a long way since the first industrial robot was installed at General Motors. Denise Ebenhoech, Regional Head of Advanced Robotics Applications at KUKA Robotics, sits down with Chris Mahar, Associate Editor, to discuss recent developments within mobile robots. From cleans rooms to job shops to moving entire airplane assemblies, autonomous mobile robots are helping manufacturers succeed in today's advanced manufacturing landscape.

John Deere's Eric Johnson discusses the company's additive manufacturing journey—with an eye toward helping small and medium businesses get going in AM. Learn about the early days of getting one of the first AM parts, as well as unrealistic expectations of the technology and how John Deere is creating value with the technology today. Finally, Johnson provides tips on unlocking the value of AM for your business in five key applications.

Joe LaRussa, director of seat industrial engineering at Brose North America, takes on one of the most challenging topics in manufacturing today: Nurturing, recruiting and retaining talent that will help advance the industry's digital transformation.

Grinding is a vital process for manufacturing and finishing precision parts, but some manufacturers overlook some of the key ways they can improve the grinding process. In this episode, Alan Rooks, editor in chief of Manufacturing Engineering magazine, talks with Doug Henke, technical specialist for DCM Tech, serving the South & Southeastern United States and Mexico, about the main reasons a manufacturer should take the time to optimize their grinding processes; the root causes of some common grinding problems; high level optimization tips for grinding operators; and how selecting the proper abrasive can be a difficult task but is essential.

Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine in this podcast engages in a wide ranging discussion on Digital Twin technology with Ron Beck, Marketing Strategy Director for Aspen Technology, Inc.

David Tucker, automotive strategy and production development manager at HP 3D Printing, and Kyle Harvey, business unit manager for additive manufacturing at Extol, talk about HP's recent announcement of polypropylene as a material for AM, as well as how Extol is involved in HP's expansion of its 3D printing business.

Crean Inc. President James Crean discusses the post-pandemic future of manufacturing. His firm has been helping companies implement smart manufacturing tech so they can be more flexible and able to pivot, whenever necessary. Supply chains need to be brought back to the U.S., in part because of mass customization and "Amazon-time" demands, he says. He also prescribes ways for smaller companies to take advantage of demand shifts in the marketplace.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering magazine host Tom Jones and Isaiah Weiner, senior managers for Amazon's Cloud Services to Simulation & High Performance Computing and its role as one of the enablers that the Cloud provides for discrete manufacturing.

In this podcast, Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Vince Bovino, of the Bovino Consulting Group how four basic principles around incentive pay can improve an organization's performance and profitability.

Digital transformation has been a major topic for manufacturers, but what exactly is it, and how can manufacturers use it to their advantage? In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering Magazine talks with Mo Abuali, Ph.D., Managing Partner at IoTco, about what Industry 4.0, IIoT, AI, and machine learning mean to the North American manufacturing industry; how manufacturers can create value from these tools; use cases that manufacturers should focus on; and the first steps manufacturers should take in order to get started in their own digital transformation.

As in other industries, U.S. forming and fabricating companies are experiencing a critical shortage of skilled labor. In this SME Media podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Robert Tessier, National Director of Advanced Fabrication Technologies for Airgas about the skills gap in the forming and fabricating industry; changes needed in the education system to fill the need for skilled labor; how automation factors into efforts to reduce the skills gap; and efforts at Airgas to develop workers for manufacturing operations, including a special program for military veterans.

COVID-19 has been a major challenge for manufacturers, not only in dealing with the economic fallout but also in how to keep operating while maintaining employee safety. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Robert Tessier, National Director of Advanced Fabrication Technologies for Airgas, about how companies can become more resilient and competitive during the COVID-19 pandemic; how they can enforce social distancing and use PPE to protect the health of employees, and with COVID-19 creating furloughs and reduction in force layoffs, consider how to recruit talent that fits their long-term needs.

The response of the 3D printing community to the specific shortages during the Covid-19 pandemic has helped to quickly raise the level of awareness of 3D printing and created a lot of buzz, but the realistic, scalable response has been somewhat different than what has been in the headlines. Matt Koons/Director of Business Development for Forecast 3D discusses this in this podcast, hosted by Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine.

Russell Waddell, managing director at the MTConnect Institute, dives into why so many standards exist, what manufacturers can gain from a digital factory project, and how they can cut through the hype—to at least achieve shop floor monitoring. MTConnect, a standard with more than 10 years of history, frees up manufacturers to focus on value-add functions instead of normalizing data. And it has been installed on more than 50,000 devices worldwide. Today, the use case is not just what happened or what is happening "what is going to happen: looking at … anything that is forward-looking and anticipating what will happen next." Perhaps most important, embracing standards allows for quick and easy integration of all types and brands of equipment.

Finishing operations have traditionally been manual, but automation and robotics are making major inroads in this key manufacturing process. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine talks with Normand Stoycheff, Business Development Manager for AV&R, and Giovanni Bevilacqua, Business Development Manager also with AV&R about emerging trends in automation/robotics; the main reasons allowing robotics to evolve from traditional pick-and-drop usage to more elaborate processes; how robots help the surface finishing process throughout the industry; and how surface finishing operations are developing the capability to inspect and repair.

Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine discusses with Tom Jones, Principal Solutions Architect at Amazon Web Services on how manufacturers can work more efficiently and speed time to market with cloud based digital services.

Manufacturers and businesses around the globe are facing an entirely new environment for operating and selling due to the impact of the COVID-19 pandemic. But it's not just global pandemics than can test an organization's ability to succeed. Associate Editor Chris Mahar speaks with Ankit Shah, Senior Manager, Product Marketing at Quick Base, about how low-code platforms can help businesses become more flexible and adapt quicker to market and operational changes. Building operational agility that can enable them to flourish in difficult times and markets.

Craig Zoberis and Davin Erickson detail how Fusion OEM discovered and implemented collaborative robots, or cobots. The company is now investing in future expert machinists by using cobots—and making headway in closing the manufacturing industry skills gap. They explain the phases of training for cobots, as well as how cobots "talk" with other machines—and how machines perform "handshakes" (and are therefore envied by humans who today are struggling with social distancing).

Auto collisions have long been a fact of life but taking care of the damage has become a more complicated task for auto body shops in recent years. In this episode, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Shawn Moody, owner of Moody's Collision Shops, based in Gorham, Maine, about how automotive products have evolved over the past four decades; how abrasive products have evolved during that same time; what are the costs and benefits of using higher-end abrasives; and the types of new equipment body shops need to purchase to keep up with new technology.

Diego Tamburini, principal industry lead for manufacturing in the cloud + AI division of Microsoft, reviews the impact of the COVID-19 crisis in manufacturing. He shares his thoughts about how the industry should respond—and lists the attributes of manufacturers best positioned to survive the crisis. Finally, he outlines new opportunities for developers of smart manufacturing software solutions under the "new normal."

With the general trend towards offering a number of products as a service, this podcast discusses the idea of Manufacturing-as-a-Service with Greg Paulsen/Director of Application Engineering for Xometry, hosted by Bruce Morey, Senior Technical Editor for Manufacturing Engineering Magazine.

New vibro-acoustic technologies are creating new opportunities, particularly in space engineering. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering Magazine, talks with Bryce Gardner, Lead Acoustic Scientist—Vibro-Acoustics, and Ignatius Vaz, Senior Technical Development Manager, both with ESI Group, about how the COVID-19 pandemic has affected the vibro-acoustic engineering industry; how the space industry, including rocket launching, is using vibro-acoustics; how vibro-acoustics is changing with modern analysis software and testing procedures; and how new ray tracing technology is contributing to launch-pad acoustic calculations. Click here for more information!

Deburring can sometimes be overlooked in production planning, but it is a critical part of forming and fabricating processes. In this podcast, part one of two, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Dr. LaRoux Gillespie, a researcher, engineer, manager, consultant, and writer with an extensive knowledge base on deburring and finishing gained from decades of both hands-on manufacturing and academic work. Dr. Gillespie is also a past president of SME. In this episode, the discussion focuses on key issues that create burrs in casting/forging/ molding, blanking and bending operations, and the basics of deburring in three key areas: burr properties, acceptable deburring, and cost effective deburring.

Because it is a production cost, reducing the need for deburring can help the bottom line. In this podcast, part two of two, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Dr. LaRoux Gillespie, a researcher, engineer, manager, consultant, and writer with an extensive knowledge base on deburring and finishing. In this episode, the discussion focuses on ways to reduce deburring costs in forming and fabrication operations, such as improving product design; preventing burrs; minimizing burr properties; and removing burrs during the main fab process. Also discussed are how shops can determine if deburring or edge finishing is needed, and how they can choose among the 124 different deburring processes.

Eric Kam, Product Marketing and Community Manager for ESI Group will discuss the various flavors of digital reality available today. Virtual Reality, Augmented Reality, Mixed Reality are all discussed. But aside from games, dealership showrooms, and operator training which seem to be the bulk of applications discussed by the world as a whole, which technology is right for you? This podcast will help to define each of these technologies, compare and contrast, and learn which aspects of your organization's goals can be addressed by the technology.

William Crane, CEO of IndustryStar, an on-demand supply chain services and software technology company, dives into what manufacturers concerned about supply chain risk can do to worry less. In his estimation, "on-demand supply chain risk management resources have really been taking off." It is possible, he said, to build a "supply chain competitive advantage." Heard of agile supply chain? If not, he explains it.